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Thanks Mark. Yes it was a bit of work and the first 2 attempts were cut up (testing) or scrapped (something slipped and it ended up mis-aligned). This would be challenging for someone new to fabrication. However, I’m frequently amazed at some of the FS designs
new folks take on though! Forks aren’t where I started practicing.
I like the look of the finished product though. Here’s a shot of it cutting the crown race after powder coat with rack mounts on the front (you will want sun glasses!): https://flic.kr/p/2pgzXPY Full pictures are coming.
To the OP, I might also add that a degree or so of upward and forward slant to the top tube won’t detract from the aesthetics you are looking for but will provide a little higher bar position without a super long stem. This will allow you to add a bit to the top tube length. I agree with Mark that overlap might be a problem with that top tube length, long cranks and what I assume are proportional feet!
Keep us posted!
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Cliff, list:I wanted to ride the Oregon Outback and built a frame with those same tube sizes. I am not extraordinarily tall or heavy - 6'0" and 200# but I wanted a frame that would stand up to hard riding with a fairly heavy load. I used fillet-brazed 853 tubing, including the seat tub and fork blades, 8-5-8 DT and 7-5-7 TT. J&B offers a pretty decent micro-adjusting seatpost in 30.4mm which seemed a good fit in the ST. The frame is a little on the stiff side for me, but not excessively so, and has become my daily ride on the streets and highways.A bonus with the pricey 853 tubes is they are quite a bit more resistant to dents and dings than cro-moly, even the heat-treated stuff.Good lick.
Michael, I’ve had several students from Germany take one of my framebuilding classes. One of them even took another class in Germany before he came to mine. I don’t think any of them are near Munich however. I’ve also had a couple of apprentices that were about your height. I recommend that you base your frame design on your seat/handlebar/pedal relationship for the purpose you are going to use this new frame. Most likely this needs to be done on some kind of stationary fitting bike. Doing it on a regular bike will be too restrictive. If you do that, what I think you’ll discover is that your seat angle is too steep.
Most fitting recommendations are based on maximum performance emphasizing speed over comfort. There are 3 major elements of fit – biomechanical efficiency, aerodynamic efficiency and comfort. Those 3 things are in competition with each other and comfort is often dominated by the other 2. However the kind of riding you are planning seems to prioritize comfort. That means your handlebars will probably be a bit higher and closer to the height of your saddle. And maybe a bit closer to your seat too. Correspondingly as your handlebars go up, your seat will need to go back. This is why all those European utility and commuter bikes have such shallow seat angles when they are sitting really upright. Furthermore a comfortable ride means your weight is balanced over your pedals taking the weight off of your arms, hands and upper body. You can find this magical position by estimating where your bars will be (on a fitting bike) and then slowly move your seat back until you discover that when you just lift your hands slightly off the bars or hoods, your upper body is not straining to hold that position. Voila!, your weight is balanced over the pedals. Now you can fine tune where your hands will be in relation to your seat. Probably your back will be around a 45º and your arms 90º to your back. That is just a big generalization – we are all different. As a fitter (particularly of good recreational cyclists) I know everyone is not in the middle of the Bell Curve so those refinements can be found by handlebar position adjustment. Most people can verify to a centimeter or so where they prefer their bars to be. Of course that can change for a variety of reasons.
What I will bet is that if you choose the position where your body is balanced over the bike, your seat angle with a setback seat post will likely be in the 72º range. I’m sure it won’t be 75º. That is the seat angle you would use when positioning yourself to go as fast as possible (aerodynamics and all that) and damn the comfort. And your hands on your handlebars will be much lower than your saddle. Over many years I’ve developed a fixture I use on a flat table that converts a bicycle position into a frame design. This fixture I have laser cut and etched out of stainless steel in Ukraine. Google Ukraine Bicycle Project and you’ll find it. When I place the chosen seat and post in the same position on the fixture that I found in the fitting, it has an accessory that shows what the seat angle is supposed to be.
And now a few more comments on seat tube angles. A production bike’s emphasis is usually on positioning for speed because that’s what sells. Their lawyers also dictate that a rider’s toes miss the front wheel when pedaling. One of the easiest ways to do this is to steepen the seat angle to push the front center further forward. For many recreational cyclists that places them out of their best position. What they should do is use smaller wheels. A custom frame design almost always involve compromises. But I digress.
My 2nd suggestion is to use a regular socketed BB shell. You can adjust the angles on those without too much difficulty. Sockets makes it much easier for a novice to get the right chain stay length so your wheel will center. You can slide the chainstays in and out of the socket much easier than trying to miter them to the exact length.
The 3rd
suggestion is that you can angle your top tube slightly up to better fit the
angles of your seat and top tube lug.
While it is possible to blacksmith a lug and show it who is the boss of
its angle, it just makes sense to angle the top tube a degree or two to match
the lug angle. As already mentioned this
off level adjustment is hardly noticeable.
It is much easier for a beginner not to play blacksmith on lugs.
Discussing the front end variables would make this very long post beyond any reasonable length.
Doug Fattic
Niles, Michigan
Hello everybody,
thank you very much for the detailed feeback! i would like to respond to the great bike fitting feedback first.
This effects the seatangle, TT lenght, handlebar height and general "seat/handlebar/pedal relationshop". This is a very important topic and i am thankfull for your honest feedback, as i have had a bikefit for my trecking bike. In addition to those numbers i wanted to rely on my own feelings and comparison with current bikes, but this could be a trap considering your experienced thoughts...
In generel I would want to raise my handelbars to saddle height, what will propably change my feeling abou the fit. besides this on all my bikes with a 72% seat angle I have the feeling of sitting very far back and almost falling backwards.
700c and 29” are the same thing. He might be one of the few who could benefit from 36” wheels though. Or the new “750D” size that WTB came out with earlier this year. ERD on that is 660, 700 is 622, so 38mm larger.