The Filamet is reacting to the atmosphere it has a limited shelf life, the binder itself will break down after a while but this is the nature of plastic in general it degrades over time, moisture speeds that process, will extend it's life to keep it sealed with desiccant when not in use but after 6 or 7 months your going to have alot of difficulty using it still, our newer stuff is much less senative and we are now shipping on larger reels which helps alot too, not sure how old your reel is but reasonably you want to use a reel in under 6 months for best printing results. What is the lot number on your reel by the way?