Gerald,
I'm working on a Home Automation/Security System project, and am developing it for the BBB. I expect it to sit in a box for a long time, connected to the network, and connected to various sensors.
I would like to have a board that had physical terminals on it rather than the headers, since this would work better for long term projects such as a networked home security system.
It occurred to me that a board like this may shift some of the demand for the BBB for those that have either production or long-term projects such as mine, and would also justify an increase in cost where it would make it more available.
So, I'm suggesting two boards - one targeted at the initial learning/development phase (the current BBB with headers), and another new board with screw-terminal connectors for longer implementation projects (BBB w/Terms). The new board would be physically larger to handle the terminals, but by placing them on the outer edge of the new board, I would hope the routing from the headers to the terminals could be a simple update to the layout, keeping the interior of the board unchanged.
Thanks,
BBQ