Economizer tube crack

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Mian gee

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Jul 16, 2015, 2:28:52 AM7/16/15
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Dear All, please support to investigate the crack of ecanomozer tube.as
attached picture

Type of tube- spirlly finned tube
spiral material-sa-178a
tube dia meter-219.1mm
tube material-106b
Maximum design pressure-5800kpa


eyu...@gmail.com

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Jul 17, 2015, 6:37:10 AM7/17/15
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This is typical flow accelerated errosion my suggestion is to measure wall thickness on the all elbows. After that you can investigate about root cause of damage. Check operation process values.

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15 Tem 2015 tarihinde 16:07 saatinde, Mian gee <aami...@gmail.com> şunları yazdı:
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Jian Xu

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Jul 17, 2015, 6:37:38 AM7/17/15
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在 2015年7月16日星期四 UTC+8下午2:28:52,Mian gee写道:
Hi,

This photo don't provide enough information, first, confirm with some details.
1.you sure the leak point is cracking? or just like localized loss of thickness?
2 if localized loss of thickness, if other area have the same issue, or loss of thickness phenomena. if so, you should take care the corrosion issue, review the composition of the medium.
3.if leakage is due to crack, then you should distinguish crack the position where on the weld or along the HAZ, welding quality should be paid more attention. Also, excessive temperature in localized area is another potential reason.
In the end, I suggest more detailed investigation on other similary area is necessary action.
Thank you! 

Mian gee

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Aug 6, 2015, 1:06:53 AM8/6/15
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jian xu, thanks for your valuable response,

 

        We have a 6 boiler, same economizer inlet header tube leak at tube to header joint leak,

The header thickness is 18mm and tube is stub in 7mm in header,

I attached a one report which is generated early,

Can you give your valuable suggestion of this failure?

economizer frequent failures(BA).ppsx
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