Chris, that's a bummer
I broke my pole at the end of 2008 season and had to rig the new one
after taking the old one out and sending to forte carbon fiber to
build me a new one.- They did a great job as far as I know…
I didn't have the same problem as you, initially, BUT my stupidity led
me to the point where you are.
I failed to attach an appropriate string to the butt of the extension
line and pulled it out of the block that's mounted to the boat inside
the square portion of the pole sleeve. SEE STAR ON MY DIAGRAM- JUST
UPLOADED
(N.B.- for those of you who have not broken the line but may be
replacing it… THE LINE IS NOT LONG ENOUGH TO PULL THE POLE ALL THE WAY
OUT of the sleeve, WITHOUT PULLING IT OUT OF THE TURNING BLOCK MOUNTED
IN THE FORWARD PORTION OF THE SLEEVE – so once you untie the stopper
knot in the pinch cleat end of the extension line, make sure you
immediately attach at least 10 feet of string to the end of the line…
to avoid having to do what is described below. )
Unfortunately this is a one man job… there simply isn’t room for
anyone else to help you- well except for perhaps feeding the line to
you one you get it hooked. You need a flash light, fishing hook
lashed to a dowel rod or pole- of sufficient length (probably 7 feet
would make it easier than my 6 foot dowel), some smaller fibrous line
(like a clothes line) rigging or electrical tape, whipping twine (I
didn’t use it but you might want to try several feet of electrical
wire- that you can bend into a hook at the end) , the new extension
line and lots of patience- (or several 6 packs of your favorite
beer). I am not a rigger, but a rigger at a spar maker probably has a
tool that makes this job much easier.
First, Unhook the bungee cord if you have bungee attached (it’s not
too hard to re run bungee by taking the cap off the pole threading it
through the pole, through the loop in the cap and then back down the
pole- but do it after you do the extension line install described
below.)
I started by feeding the clothesline through the hole in the furler
well under the furler drum. I then used a fishing hook lashed (with
fishing line) to the end of a dowel rod to pull the line down and out
the square end of the sleeve in the boat. Once that was run I ran the
butt end of the new extension line (after taping it to the clothes
line) back to the hole in the furler well, carefully tugged it through
and tied a stopper knot in the new extension line. Then run the other
end of the new extension line through the butt end of the pole
straight through both blocks . Set the pole aside for now. (Make sure
you don’t somehow unthread the tack line…It’s easy to thread with the
help of gravity when the pole is out and you can simply turn it
vertically, but not so much when the pole is in its sleeve in the
boat.)
The next step by far was the worst…. I was able to run the tip of the
clothes line through the block in the sleeve (See star on diagram
again). This was after several sweaty hours of peering with flash
light and coaxing with my fish hooked dowel. You could try taping
the said electrical wire to the clothes line, to see if you could run
it through the block easier. The key is that you want to use line or
wire that is smaller in diameter than the extension line to get it fed
through. I don’t know how you would gasp the electrical wire once it
was through the block, which is why I stayed with using a fiber based
clothes line that I could set the point of the fishhook into when the
tip of it appeared out the other side of the block. Several times, I
had to pull the clothes line entirely back out and try to form it in
to the correct shape (a curve at the end is needed). You will get a
stiff neck and sore forearms and shoulders…well at least I did. Trying
to hold the clothes line, pole and flashlight with only two hands is
main problem (… a small flashlight that you could set in the sleeve
and position to light the block is probably a good bet- I had a mag-
light that was a bit unwieldy) . Also I recall that you must be very
gentle in coaxing the line- twisting and guiding with hook . Make sure
that the clothes line is free to run into the sleeve, once you get the
tip hooked. Gently pull the threaded clothes line out. Drink a whole
beer ( …well you don’t have to but I did after I got the thing
threaded.)
MAKE SURE THAT YOU HAVE NOT FOULD THE EXTENSION LINE ANYWHERE- so you
don’t have to un run it to fix any knots. Once you get the clothes
line run through the block in the sleeve, attach the end of it to the
end of your pole extension line- which is coming out of the butt end
of the pole… I actually used whipping twine and tied the two ends
together- and then taped over top- though not too much tape since the
assembly has to bend to get through the block. (It was probably over
kill, but after what I’d just gone through I wasn’t taking chances).
NOW is the time that you have to actually put the pole into the
sleeve, at least the forward tip of it needs to get loaded… depending
on the length of the new extension line, you might have to slide the
pole into the smaller rounded portion of the sleeve too. Gently pull
the clothes line back through and feed the new extension line up and
around the turning block in the sleeve. Once you get the extension
line around the block and back out in the cockpit, cut the clothes
line off and run it through the pinch cleat, I suggest that you tie a
stopper.
Running the bungee isn’t hard since you can run it tie one end to the
loop at the bottom of square sleeve, then tension it, hold the tension
(with a square knot- or even a sheepshank tied at the cap) and then
run it back down , tie that end and then return to shake out the
stopping knot at the cap, put the cap back in and tighten the screw.
At this point, others may have better ideas, but you’ve read how I
did mine… All I can say is good luck!
-Brian