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Nixie tube making: first glow lamp up and running
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jb-electronics  
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 More options Sep 26 2012, 5:10 pm
From: jb-electronics <webmas...@jb-electronics.de>
Date: Wed, 26 Sep 2012 23:10:29 +0200
Local: Wed, Sep 26 2012 5:10 pm
Subject: Nixie tube making: first glow lamp up and running
Hi folks,

finally I got my first glow lamp working. It is the third try, therefore
I call it "GL-LS-3", short for glow lamp lab sample 3. See two pictures
here:

http://www.jb-electronics.de/tmp/gl-ls-3_1.jpg
http://www.jb-electronics.de/tmp/gl-ls-3_2.jpg

It consists of 9mm soda lime tubing and Dumet wire. The gas filling is
normal air at 9mbar. It ignites nicely at roughly 550V DC.

I used a simple propane torch for the glass work. Will switch to a
hand-held oxygen-propane torch in a few months though (when I have
enough time and money).

I will get my needle valve in two weeks or so, then I will be able to do
something with neon. Believe it or not: over two months lead time for a
silly needle valve... Anyway, I hope I will have the tube making content
prepared for my website by then. It is piling up, but there is still
much to do.

Best regards
Jens


 
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Michel  
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 More options Sep 26 2012, 5:49 pm
From: Michel <mic...@xiac.com>
Date: Wed, 26 Sep 2012 14:49:15 -0700 (PDT)
Local: Wed, Sep 26 2012 5:49 pm
Subject: Re: Nixie tube making: first glow lamp up and running
Nice work Jens!

Would be a good combination, nixie tube clock with glow lamp colons or
something like that. It doesn't seem as bright as neon but that is
probably because it is a prototype.

Michel

On Sep 27, 7:10 am, jb-electronics <webmas...@jb-electronics.de>
wrote:


 
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jb-electronics  
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 More options Sep 27 2012, 12:17 am
From: jb-electronics <webmas...@jb-electronics.de>
Date: Thu, 27 Sep 2012 06:17:16 +0200
Local: Thurs, Sep 27 2012 12:17 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running
Thanks Michel, I am planning to do all kinds of glow lamps before I get
a real torch, a real colon display would be nice.

Next, I will experiment with the aluminum oxide insulator. Sadly, it is
quite brittle, so if you shake the tube too hard it will break loose.
But I could use this insulator to prevent parts of wires to glow.

But I doubt that air is going to get any brighter, Argon would probably
yield much better results.

Jens


 
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Dalibor Farný  
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 More options Sep 27 2012, 3:06 am
From: Dalibor Farný <dali...@farny.cz>
Date: Thu, 27 Sep 2012 09:06:11 +0200
Local: Thurs, Sep 27 2012 3:06 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Hello!

Nice, I am glad You are really working on it, so do I :-) I am spending all
my free time making nixies, not much time to write about it on blog.. I am
now in phase of building glass lathe again, the previous one was of bad
design..

I made several stems from Simax (boro) glass using a lead-in-wires with
tungsten middle sealing part. I tested them on helium leak detector and
some of them are ok! :-) So now I need the lathe to make the envelopes and
seal it..

http://dalibor.farny.cz/wp-content/uploads/2012/09/IMG_8088.jpg

I also did simple experiment with photo-etching of numbers from thin
stainless steel sheet. It works, but the etching proces will have to be
made more even and much much faster to prevent under-etching..

http://dalibor.farny.cz/wp-content/uploads/2012/08/20120804_120302.jpg

I also had to build new transformer spot welder, the capacitor discharge
welder waswaste of time :-( the new one can be adjusted, tungsten-steel
welds are now really easy :-)

Dalibor Farný
http://dalibor.farny.cz

sent from Samsung Galaxy Pad
Dne 27.9.2012 5:17 "jb-electronics" <webmas...@jb-electronics.de> napsal(a):


 
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kay486  
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 More options Sep 27 2012, 7:36 am
From: kay486 <luckyl...@gmail.com>
Date: Thu, 27 Sep 2012 04:36:59 -0700 (PDT)
Local: Thurs, Sep 27 2012 7:36 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Oh wow! Now thats some promissing progress. Cant wait to see some of your
tubes! By the way, how big are those etched numbers?


 
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jb-electronics  
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 More options Sep 27 2012, 8:28 am
From: jb-electronics <webmas...@jb-electronics.de>
Date: Thu, 27 Sep 2012 14:28:25 +0200
Local: Thurs, Sep 27 2012 8:28 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Hi,

wow, that looks good. I am trying to make smaller steps because I am not
so good with the mechanics. I will build small tubes out of test tubes
first; a glass lathe is nice but for now it is too much for me.

Jens


 
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Dalibor Farný  
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 More options Sep 27 2012, 4:01 pm
From: Dalibor Farný <dali...@farny.cz>
Date: Thu, 27 Sep 2012 22:01:48 +0200
Local: Thurs, Sep 27 2012 4:01 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Hello,

Thanks, I scanned numbers from z566m, so 30mm. I plan to start on 40mm
numbers, and then go higher :-)

Have You received my email in czech yesterday?

Dalibor Farný
http://dalibor.farny.cz

sent from Samsung Galaxy Pad
Dne 27.9.2012 12:37 "kay486" <luckyl...@gmail.com> napsal(a):


 
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Dalibor Farný  
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 More options Sep 27 2012, 4:07 pm
From: Dalibor Farný <dali...@farny.cz>
Date: Thu, 27 Sep 2012 22:07:48 +0200
Local: Thurs, Sep 27 2012 4:07 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Hello,

I also spent some time with glow tubes.. good practise. You mentioned that
air is much dimmer than neon - argon is not better :-( but argon is inert
and You could make glow tubes with much higher lifetime..

Go for oxy-gas torch, You will be surprised how thoroughly is possible to
heat the seals :-) I bought a cheap ($25) acetylene-oxy torch, I am using
it with gas-oxy, it works well!

Dalibor Farný
http://dalibor.farny.cz

sent from Samsung Galaxy Pad
Dne 27.9.2012 13:28 "jb-electronics" <webmas...@jb-electronics.de>
napsal(a):


 
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Alek onet  
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 More options Sep 27 2012, 4:21 pm
From: Alek onet <aleksander_zaw...@poczta.onet.pl>
Date: Thu, 27 Sep 2012 22:21:48 +0200
Local: Thurs, Sep 27 2012 4:21 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Dalibor,
good job!

I just started preparing glass wafers with pumping pipe:

http://tubedevices.com/alek/pwl/splaszcz/splaszcz30.jpg

Yesterday I found devices for nixies (photolitography process for LC513
tubes). Unfortunatelly I have only "5" and "7" and "grid" templates.
I wonder about photosensitive emulssion. Any suggestions?

W dniu 2012-09-27 22:01, Dalibor Farn� pisze:


 
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kay486  
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 More options Sep 27 2012, 5:09 pm
From: kay486 <luckyl...@gmail.com>
Date: Thu, 27 Sep 2012 14:09:30 -0700 (PDT)
Local: Thurs, Sep 27 2012 5:09 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

In fact you have *2* too! Do it like those cheaty russians :D


 
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Alek onet  
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 More options Sep 27 2012, 5:50 pm
From: Alek onet <aleksander_zaw...@poczta.onet.pl>
Date: Thu, 27 Sep 2012 23:50:04 +0200
Local: Thurs, Sep 27 2012 5:50 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

W dniu 2012-09-27 22:01, Dalibor Farn� pisze:


 
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Alek onet  
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 More options Sep 27 2012, 5:51 pm
From: Alek onet <aleksander_zaw...@poczta.onet.pl>
Date: Thu, 27 Sep 2012 23:51:39 +0200
Local: Thurs, Sep 27 2012 5:51 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Dear Dalibor,
good job!

I just started preparing glass wafers with pumping pipe:

http://tubedevices.com/alek/pwl/splaszcz/splaszcz30.jpg

Yesterday I found devices for nixies (photolitography process for polish
LC513 tubes). Unfortunatelly I have only "5" and "7" and "grid" templates.
I wonder about photosensitive emulssion. Any suggestions?


 
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Alek onet  
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 More options Sep 27 2012, 6:08 pm
From: Alek onet <aleksander_zaw...@poczta.onet.pl>
Date: Fri, 28 Sep 2012 00:08:01 +0200
Local: Thurs, Sep 27 2012 6:08 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running
Dear Dalibor,
good job!

I just started preparing glass wafers with pumping pipe:

http://tubedevices.com/alek/pwl/splaszcz/splaszcz30.jpg

Yesterday I found devices for nixies (photolitography process for polish
LC513 tubes). Unfortunatelly I have only "5" and "7" and "grid" templates.
I wonder about photosensitive emulssion. Any suggestions?


 
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Dalibor Farný  
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 More options Sep 28 2012, 2:49 am
From: Dalibor Farný <dali...@farny.cz>
Date: Fri, 28 Sep 2012 08:49:28 +0200
Local: Fri, Sep 28 2012 2:49 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Nice!

I also want to try to make evacuation pipe in stem, but there will be too
many wires, how do You solve the problem of wires on the place of the pipe?
I cant see that detail on your photo..

Do You think that original industry made nixies used photo-etched numbers
and anode mesh? Or it was stamped? You found a layouts or finished 5 and 7?
This is a part of mosaic what I still miss :-)

Thanks!

Dalibor Farný
http://dalibor.farny.cz

sent from Samsung Galaxy Pad
Dne 27.9.2012 21:21 "Alek onet" <aleksander_zaw...@poczta.onet.pl>
napsal(a):


 
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John Rehwinkel  
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 More options Sep 28 2012, 9:23 am
From: John Rehwinkel <jreh...@mac.com>
Date: Fri, 28 Sep 2012 09:23:23 -0400
Local: Fri, Sep 28 2012 9:23 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

> I also want to try to make evacuation pipe in stem, but there will be too many wires, how do You solve the problem of wires on the place of the pipe? I cant see that detail on your photo..

I'm curious too - that's a lot of wires for a pinch seal.

> Do You think that original industry made nixies used photo-etched numbers and anode mesh? Or it was stamped? You found a layouts or finished 5 and 7? This is a part of mosaic what I still miss :-)

Instead of starting with existing nixies, I've been playing with generating cathode graphics using computer fonts.  This one is just a test, I'd probably want to use
a lighter typeface for real nixie cathodes:

http://www.vitriol.com/images/tech/nixies/cathodes.gif

- John


 
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Dalibor Farný  
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 More options Sep 28 2012, 9:41 am
From: Dalibor Farný <dali...@farny.cz>
Date: Fri, 28 Sep 2012 15:41:28 +0200
Local: Fri, Sep 28 2012 9:41 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

> Instead of starting with existing nixies, I've been playing with

generating cathode graphics using computer fonts.  This one is just a test,
I'd probably want to use
a lighter typeface for real nixie cathodes:

it is not so easy, the total surface of each digit should be constant to
achieve constant current and constant brightness of each digit (else You
will have to struggle with resistors on cathodes..). Bigger number = higher
current.. And I also like the retro look of original digits ;-) Once I have
working tube (as close as possible to original) I can play and change
things inside..

Have You made something working with mentioned digit graphics?

Dalibor

2012/9/28 John Rehwinkel <jreh...@mac.com>

--
Dalibor Farny
http://dalibor.farny.cz

 
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kay486  
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 More options Sep 28 2012, 10:08 am
From: kay486 <luckyl...@gmail.com>
Date: Fri, 28 Sep 2012 07:08:24 -0700 (PDT)
Local: Fri, Sep 28 2012 10:08 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

The thing is that im not aware of any font that would have as nice numbers
as nixies have!


 
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John Rehwinkel  
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 More options Sep 28 2012, 10:09 am
From: John Rehwinkel <jreh...@mac.com>
Date: Fri, 28 Sep 2012 10:09:52 -0400
Local: Fri, Sep 28 2012 10:09 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

> it is not so easy, the total surface of each digit should be constant to achieve constant current and constant brightness of each digit (else You will have to struggle with resistors on cathodes..). Bigger number = higher current..

While this is true, it isn't an absolute.  Existing nixies have different currents for different digits (particularlay "1").  Since they're more-or-less constant
voltage devices, the anode resistor tends to even out the different current draws.  Running nixies from higher voltages with larger anode resistors
helps with this (at the cost of efficiency).  Some designs actually use current regulation instead of anode resistors, and these will tend to overdrive
the smaller digits slightly.

That said, it would be simple enough to write code to adjust the digit stroke thicknesses to achieve matching total areas.  Note that in some nixies,
the "1" digit is made with a double stroke to help with this.

> And I also like the retro look of original digits ;-)

That is a perfectly valid reason.  If I were going to clone a nixie, I'd choose the CD-66 with its particularly nice digit shapes.

However, if I'm making my own nixies, I'd be interested in making them visibly distinct from existing ones.  If I want a CD-66, I
can just go buy one (unless I want a CD-66 with 30mm digits).  If I want a nixie with Böcklin or Klingon digits, I'll have to make
my own.

There's also a mechanical consideration - thicker digits will be more rigid and stable, and should survive longer.  However,
this thickness can be in material thickness or stroke width.

> Once I have working tube (as close as possible to original) I can play and change things inside..

Absolutely.  Coming up with digit shapes is likely not the most difficult problem in making nixies.

> Have You made something working with mentioned digit graphics?

Not as of yet.  My original plan was to photoetch them, but I just heard from someone who's making custom variable
capacitor plates, and has access to a water jet cutter.

I've been pricing the little ceramic rings used as insulating digit separators, and they're expensive, so now I'm thinking
of glass and mica as alternatives.

- John


 
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kay486  
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 More options Sep 28 2012, 10:10 am
From: kay486 <luckyl...@gmail.com>
Date: Fri, 28 Sep 2012 07:10:42 -0700 (PDT)
Local: Fri, Sep 28 2012 10:10 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Ah i see, are you going to break any tubes for the bigger digits (because i
hope not!)? Did you get my reply? :D


 
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jb-electronics  
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 More options Sep 28 2012, 3:52 pm
From: jb-electronics <webmas...@jb-electronics.de>
Date: Fri, 28 Sep 2012 21:52:03 +0200
Local: Fri, Sep 28 2012 3:52 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running
Hi folks,

just a small follow-up on my first glow lamp post: I have managed to
make a pinch seal using the 9mm tubing with four electrodes. The next
aim is five.

It is quite easy: all you need is very small glass tubing. Just stretch
9mm tubing, and if you do it fast enough (and carefully, of course) you
get very nice small tubes with diameters below 1mm. Then I just cut
these to pieces of 20mm and insert a Dumet wire each and heat it up with
a small handheld torch. Then I align four of these wires and use a small
portion of glass to glue them together. Then comes the pinching process
which is not so critical if you have ensured all the four wires stick
together good. Will document that on my website soon.

So now I have a glow lamp with four more or less parallel wires... Could
you call that a Nixie tube? ;-)

Jens


 
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Alek onet  
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 More options Sep 28 2012, 5:06 pm
From: Alek onet <aleksander_zaw...@poczta.onet.pl>
Date: Fri, 28 Sep 2012 23:06:48 +0200
Local: Fri, Sep 28 2012 5:06 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running
"accelerated" by Dalibor I tried my photolitography devices. It's very
good, even using first time! It isn't simple technology but I'm
very glad. In the second picture you have anode of nixie tube prepared
from template of polish tube type LC513. Unfortunatelly I had old
photosensitive lacquer and thick metal plate (0.2 mm).

www.tubedevices.com/alek/pwl/lc1d/fotolito.jpg
www.tubedevices.com/alek/pwl/lc1d/fotolito1.jpg

Best regards
Alek


 
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jb-electronics  
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 More options Sep 28 2012, 5:12 pm
From: jb-electronics <webmas...@jb-electronics.de>
Date: Fri, 28 Sep 2012 23:12:08 +0200
Local: Fri, Sep 28 2012 5:12 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running
Here are the pictures:

http://www.jb-electronics.de/tmp/gl-ls-6_1.jpg
http://www.jb-electronics.de/tmp/gl-ls-6_2.jpg

Jens


 
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kay486  
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 More options Sep 28 2012, 5:27 pm
From: kay486 <luckyl...@gmail.com>
Date: Fri, 28 Sep 2012 14:27:35 -0700 (PDT)
Local: Fri, Sep 28 2012 5:27 pm
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Oh whoah, it looks rather nice! Could you maybe post some bigger images
next time? You can hardly see any details in the first picture.


 
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Dalibor Farný  
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 More options Sep 29 2012, 3:56 am
From: Dalibor Farný <dali...@farny.cz>
Date: Sat, 29 Sep 2012 09:56:35 +0200
Local: Sat, Sep 29 2012 3:56 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Wooow!

Alek, this is really outstanding result! Could I ask You what etching
chemical did You use? FeCl3? And how did You agitated the etching process,
I just immersed the metal into etching solution.. some kind of spray tank
is the best way.. did You heat the etching solution?

So the photolitography devices are original pieces? Industry made nixie's
metal parts were made using this?

I will send You 0.1mm stanless steel sheet to do another test if You want,
just send me your address to my email.

Could You please send a photo of assembled device?

Sorry for so many demands :-)

Dalibor Farný
http://dalibor.farny.cz

sent from Samsung Galaxy Pad
Dne 28.9.2012 22:06 "Alek onet" <aleksander_zaw...@poczta.onet.pl>
napsal(a):


 
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Alek onet  
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 More options Sep 29 2012, 5:48 am
From: Alek onet <aleksander_zaw...@poczta.onet.pl>
Date: Sat, 29 Sep 2012 11:48:06 +0200
Local: Sat, Sep 29 2012 5:48 am
Subject: Re: [neonixie-l] Re: Nixie tube making: first glow lamp up and running

Dear Dalibor,

Photolitography devices are original pieces. It was used for polish
industrial nixies, but rather for laboratory scale. When prototypes were
good, manufacturing go to Dolam, Wroclaw. I suppose that there were
similiar devices, but bigger.
I used hydrochloric acid with perhydrol H2O2 and pure water. I'm going
to try with molybdenum foil and cupric foil for another parts, not for
nixies.

  I'm very tired now. That's why I must go to sleep. I promise you
answer good as quick as possible.

Alek

W dniu 2012-09-29 09:56, Dalibor Farn� pisze:


 
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