Purchasing: Laser fume extraction pipes

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Lex Bailey

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Mar 27, 2024, 8:10:34 PMMar 27
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Hi all,
Wow, a second purchase request in one night!

The smaller laser cutter now has a new tube in it.

Unfortunately we can't use it yet, because there's no fume extraction. We are going to put a hole in the ceiling to fit a pipe for extracting the fumes out one of the side windows hidden on the other side of the ceilings.

That means spending money.

Approximately £42.

Assuming that the price does not change between now and buying it, we'll be spending exactly what's shown below...
image.png
That's 3x 1m lengths of 100m plastic pipe. Four 45 degree bends (avoiding 90 degree bends for better air flow) and two couplers to join the pipes together.

I can collect these from screwfix as soon as this spend is approved, and then shortly after that we can laser cut again! woohoo!

Thoughts/approvals/grumpiness welcome.

thanks
Lex.

Miki Mokrysz

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Mar 27, 2024, 9:18:52 PMMar 27
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The image is broken :( but £42 sounds very reasonable for this.


Cheers,
Miki

My pronouns are they/them.


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Lissa Moriarty

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Mar 28, 2024, 12:30:18 AMMar 28
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The spend sounds fairly reasonable.

Without the image I don't quite understand how the pipe is suspended in the loft space or where all the bends go.

I'd expected roughly, a coupler through the ceiling vertically (holesaw easy, and easy to seal around) and then the pipe would turn 90 degrees and run out of the window, resting on the loft insulation (or roped to a beam).  The existing fan could probably go in the loft space.  In the room, I anticipated a solid downpipe and then a short flexible section into the back of the cutter(s).

Lissa

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John Cooper

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Mar 28, 2024, 5:47:55 AMMar 28
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Lex Bailey <yhs-mai...@lexbailey.me> writes:
Seems reasonable.

Do we want a one-way flappy thing on the outside so that the freezing
air from the outside does not drop directly into the back of the laser
cutter and onto the water filled tube when it's not in use? Or maybe a
valve in the ceiling that is interlocked with the fan?

"Metal Back Draught Shutter Damper, Spring Loaded Non Return Valve Backdraft Duct"
https://www.ebay.ie/itm/255271428161

john

> Hi all,
> Wow, a second purchase request in one night!
>
> The smaller laser cutter now has a new tube in it.
>
> Unfortunately we can't use it yet, because there's no fume extraction. We are going to put a hole in the ceiling to fit a pipe for extracting the
> fumes out one of the side windows hidden on the other side of the ceilings.
>
> That means spending money.
>
> Approximately £42.
>
> Assuming that the price does not change between now and buying it, we'll be spending exactly what's shown below...
> image.png
> That's 3x 1m lengths of 100m plastic pipe. Four 45 degree bends (avoiding 90 degree bends for better air flow) and two couplers to join the
> pipes together.
>
> I can collect these from screwfix as soon as this spend is approved, and then shortly after that we can laser cut again! woohoo!
>
> Thoughts/approvals/grumpiness welcome.
>
> thanks
> Lex.

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John Cooper@choffee

Lex Bailey

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Mar 28, 2024, 10:39:31 AMMar 28
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the image was just a screenshot of the Screwfix cart with all the items in. I have no idea why it failed to send.

Lissa, your description of the plan is pretty much exactly what we're doing. I don't think we should put the fan in the roof space, at least not now, maybe in future. it's just a lot of faff, and if we're gonna need a bigger one later on that's capable of doing extraction for several things at once (two laser cutters and solder fumes) then we might end up undoing it anyway. This is very much "let's get at least one cutter working asap" kind of thing.

John, your suggestion of the back draft limiting flaps seems very sensible. anyone object if we bundle that in with this purchase too?


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Nat Lasseter

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Mar 28, 2024, 11:56:39 AMMar 28
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Gavin Atkinson

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Mar 28, 2024, 1:32:28 PMMar 28
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Some sort of flappy thing sounds sensible. I wonder if a bathroom-style extractor fan would be sensible as it would provide both flaps and a constant negative pressure which would reduce the risk of fumes from one cutter being pushed through and back-escaping through the other in future.

I was also wondering whether this should be in some way insulated, flaps would help but bathroom fans are better designed to do this.

Gavin

On Thu, 28 Mar 2024, 14:39 Lex Bailey, <yhs-mai...@lexbailey.me> wrote:

Lissa Moriarty

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Mar 28, 2024, 1:56:53 PMMar 28
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I thought that the fan unit we had was one of the inline ones designed to go in a loft space to ventilate a bathroom

Gavin Atkinson

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Mar 28, 2024, 2:15:01 PMMar 28
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It is, but discussion seemed to be to not put it into the roof. If we are not putting it close to the exit vent then extra negative pressure would likely help.

Gavin 

John Cooper

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Mar 28, 2024, 2:26:37 PMMar 28
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The current one looks like a bathroom fan for inline. These are different from the wall fans. Most wall fans can't push air down pipes and expect to have open back and front. There are some more expensive ones that are designed to deal with the back pressure.

A flappy vent on the outside would reduce the draft and I think would probably be the best option for a start. I'm also worried that when it freezes outside the loft will probably be that cold as well and so the air will drop down the tube into the back of the laser so a vent to prevent that might help. ( General frost protection in the space is another thing to consider but maybe not here. )

I think the fan we have will be fine and probably okay in the loft space as that's where it's designed to be. It might be simpler to have it inside but it might be a bit quieter in the loft.

For the second laser would we have a second fan/pipe or are we going for a shared pipe/fan. In which case a stronger fan might be required to pull from both at the same time.

I'm happy to go ahead with Lex's suggestion with a flappy outside to get us started with what we have as it can all be used.

john




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John Cooper

David Newton

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Mar 31, 2024, 6:26:32 PMMar 31
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Good evening.
I’m not a member, but hope to be soonish, so am on the list. As I’m somewhat familiar with air movement perhaps I might clarify a couple of things.

1 – you need an inline fan such as this (https://groworks.co.uk/products/krystal-dual-speed-fans?variant=39407027159084) It’s 125mm dia and dual speed. What this means is that you’ll not need to change it to when you add one or two other pieces of kit to it. Use it with 125-100mm reducers.
2 – commonly brown 4” underground drainage pipe is used as the system back bone as it restricts flow least PLUS it stops material build up inside. Further it’s demountable for cleaning. Make sure all ends are cut perfectly square so as to reduce places for rubbish to accumulate.

3 – as you build the system up, maintain the 4” to the last couple of feet & then drop down to a minimum of 50mm pipe but always smooth bored.  

4 – as you build up the system make sure all ends NOT being used are sealed off with say a bung otherwise performance will be severely compromised.

5 – Mount the fan so it is easily accessible and demountable. The fan will need a thorough clean every once in a while to maintain performance.

6 – lastly, make all bends in the 4” pipe 2 x 45deg elbows and in the flexible ends ‘long’ radius bends. Again these restrict flow far less and maximise performance.

7 – the spring operated anti-back draft valve is a good idea but put it just before the pipe goes into the final terminal. If you can, increase the terminal to a 125mm one. That will again reduce flow resistance. The ‘flappy’ version is NOT need due to the internal shutter above UNLESS it terminates facing the prevailing wind. If it does then go for a cowl such as this (https://www.i-sells.co.uk/system-150-white-cowled-outlet-with-non-return-flap-150mm-round-spigot?msclkid=33cbf4e70fb81c85869792eeed1dd495)

This lot may be slightly more as a spend but overall you’ll spend less as you’ll not need to replace anything. Just add as its needed.

David

Lex Bailey

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Apr 1, 2024, 8:28:58 PMApr 1
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Thanks David for the detailed info,

In response to a few of your questions/observations

1: We do already have an inline fan. It's a little smaller than the one you linked to, but it's plenty sufficient for the one laser cutter it's been used for so far. To keep cost down for now, I think it's best to stick with that until we add more things to the system.

3: I'm not sure I understand the 50mm limit. Both of the laser cutters have 100mm fume outlets, surely we'd never need to go lower than that?

6: yep, indeed we have priced up using 45 degree bends

7: any chance you could draw a simple diagram of what you're suggesting here? I'm struggling to picture it.

I could start buying parts for this tomorrow onwards. I'd like to avoid more delay as much as possible, since we've been a long time without the laser cutter now.

Thanks.
Lex.
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