Japanese industrial robot manufacturers eye China as demand
grows August 11, 2013
THE ASAHI SHIMBUN
CHANGZHOU,
China--Chinese demand for industrial robots is expected to skyrocket in the
next few years to offset growing labor costs in the country once called "the
world's factory."
Not to miss out, Japanese industrial robot makers,
industry leaders, are setting up manufacturing facilities in China in a bid
to win orders and compete with local and foreign competitors.
One of
the Japanese firms is Nachi-Fujikoshi Corp., based in Toyama. In February,
the company launched a large-scale robot manufacturing facility in
Zhangjiagang, Jiangsu province, which is located near Shanghai.
It
was the first such factory of that scale set up by a Japanese company in
China to produce robots.
"Our policy is we will ship robots within a
month after receiving an order. Our Chinese clients do not tolerate slow
shipments," an executive from the local arm of Nachi-Fujikoshi
said.
In May, Yaskawa Electric Corp., based in Kita-Kyushu, one of the
four major industrial robot makers in the world, started operations at its
new factory in Changzhou, also in Jiangsu province. And German manufacturer
KUKA is also scheduled to start operations at its factory in Shanghai in
December.
All of the new entrants are striving to catch Swiss maker ABB,
which set up its manufacturing stronghold in Shanghai in 2005.
Rising
personnel costs are forcing manufacturers' hands in China; the minimum wage
in the country is rising 10 percent or more each year, while in Shanghai, it
has risen 70 percent in four years.
Taiwan-based Hon Hai Precision
Industry Co. employs a total of about 1.2 million workers throughout the
world, with a large part of that workforce employed in China. The company
concludes contracts with other firms to manufacture electronic products, and
is now the largest such manufacturing service in the world.
"We are
going to introduce 1 million robots in three years to replace human
workers," Terry Tai-Ming Gou, chairman of Hon Hai, said in
2011.
Nearly 22,000 industrial robots went online in China in 2011, up 50
percent from the previous year. Some estimates show that the figure will
reach 35,000 by 2015, the largest in the world.
One Yaskawa Electric
executive said the "robot boom in China" is unlikely to wane.
In its
five-year plan ending in 2015, the Chinese government listed several newly
emerging industries as strategically important; one being the robotics
industry. In order to develop a domestic industrial base with robotic
expertise, it said it was necessary to introduce foreign manufacturing
technologies to China.
At the opening ceremony of Yaskawa Electric's
new factory in Changzhou in June, an executive from the China Machinery
Industry Federation expressed that exact expectation: "We hope that Yaskawa
not only manufactures industrial robots (in China) but also teaches
technological and marketing know-how to Chinese companies," he
said.
That is because the expertise and skill level of China's largest
industrial robot maker, Siasun Robot & Automation Co., is only 60 to 70
percent that of its Japanese rivals.
For their part, Japanese and
other foreign makers in China are just as eager to prevent their secrets and
know-how from leaking to Chinese competitors.
"Even if Chinese companies
can manufacture industrial robots with the same appearance as ours, they
cannot make the software that controls those robots," said a Yaskawa
Electric executive.
(This article was written by Daisuke Hirabayashi
and Tokuhiko Saito.)