Fwd: twitter / board redesign - need CHEAP FAB manufacturing

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spanner888

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Aug 28, 2012, 10:59:11 AM8/28/12
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Hi all

The mchck board was demonstrated to XCJ when Mitch Altman was here earlier this year.

I believe that their goals creating and selling a $5 uP board and their approach - not out to be commercial - would really be another huge step in helping to open up making to a lot more people worldwide.

If you look at their web site & git repo you can see that they have worked really hard on the sourcing side and got the component price way done ... but they have not yet found the 'right' manufacturer.

So does anyone know a place that can help them manufacture the boards cheaply - need to be quite a bit cheaper than SeeedStudio prices! Simon did talk to a number of companies while he was ih Shanzhen & Shanghai earlier this year.

You do not have to reply publicly, and if you wish, I can pass the info direct to Simon, or provide his contact details to you.

-------- Original Message --------
Subject: twitter / board redesign
Date: Tue, 28 Aug 2012 15:29:43 +0200
From: Simon Schubert <2...@0x2c.org>
To: ne...@mchck.org


Hi,

you probably noticed the flurry of activity:  I'm finishing up the R3
board design, and it is looking real good.

If you want to stay more in the loop, you can also follow the project on
twitter @MCHCK <https://twitter.com/MCHCK>.  Also, while you're
following, why don't you retweet the introduction (or write one
yourself) so that the word about the MC HCK slowly spreads...

I've managed to come up with an arrangement around a SOT-23-5 footprint
that will allow the use of all kinds of voltage regulators: LDO,
step-down, and step-up!

On the quote front, I'm still trying to get a correct quote for the
current BOM, and we're looking into alternative assembly houses.  If you
can suggest a fab, please let us know.

cheers,
  simon






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nihaopaul

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Aug 28, 2012, 10:59:46 AM8/28/12
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Shenzhen supplier we use is much cheaper than seeed bit seeed is a business

spanner888

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Aug 28, 2012, 11:07:45 AM8/28/12
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Surely the Shenzhen supplier is also a business - just not retail.

Anyway the point is do you think they would be capable making and assembling the PCBs and would they be interested in making several thousand (I think the initial batch is in the low 1,000s).

On 28/08/12 22:59, nihaopaul wrote:
Shenzhen supplier


sun sunny

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Aug 28, 2012, 12:26:06 PM8/28/12
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i could find you one if the total cost for soldering is above 500 rmb (each soldering point is about 0.01, only for smt ,others are 0.03 for each soldering point ), pcb board in an mass production cost nearly nothing in china 

2012/8/28 spanner888 <spann...@usabledevices.com>

Simon Schubert

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Aug 29, 2012, 5:08:01 AM8/29/12
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Hi Sunny,

Spencer pointed me to this thread, so here I am :)

We're planning on manufacturing at least 10k units initially.  The board itself is quite small: 50x19mm, 2mm thickness (for USB), and there are only 13 components on it (one TQFP48).  So far the biggest cost item is the microcontroller we use - it is about 50% of the total manufacturing cost.

For more details, have a look at <http://mchkc.org>, or ask me directly.

Thanks!
  simon

sun sunny

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Aug 29, 2012, 6:20:43 AM8/29/12
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are you guys going to print out the kick starters vusb board? 

2012/8/29 Simon Schubert <2...@0x2c.org>

sun sunny

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Aug 29, 2012, 6:21:46 AM8/29/12
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can not open your website ,might be blocked ? why tpqf48 , what type of controller you are going to use?


2012/8/29 sun sunny <sunnyl...@gmail.com>

Paul Adams

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Aug 29, 2012, 6:22:21 AM8/29/12
to xinch...@googlegroups.com, sun sunny
mchkc.org = doesn't exist

On Wed Aug 29 18:21:46 2012, sun sunny wrote:
> can not open your website ,might be blocked ? why tpqf48 , what type
> of controller you are going to use?
>
>
> 2012/8/29 sun sunny <sunnyl...@gmail.com
> <mailto:sunnyl...@gmail.com>>
>
> are you guys going to print out the kick starters vusb board?
>
>
> 2012/8/29 Simon Schubert <2...@0x2c.org <mailto:2...@0x2c.org>>
>
> Hi Sunny,
>
> Spencer pointed me to this thread, so here I am :)
>
> We're planning on manufacturing at least 10k units initially.
> The board itself is quite small: 50x19mm, 2mm thickness (for
> USB), and there are only 13 components on it (one TQFP48). So
> far the biggest cost item is the microcontroller we use - it
> is about 50% of the total manufacturing cost.
>
> For more details, have a look at <http://mchkc.org>, or ask me
> directly.
>
> Thanks!
> simon
>
>
> On Tuesday, August 28, 2012 6:26:08 PM UTC+2, sun sunny wrote:
>
> i could find you one if the total cost for soldering is
> above 500 rmb (each soldering point is about 0.01, only
> for smt ,others are 0.03 for each soldering point ), pcb
> board in an mass production cost nearly nothing in china
>
> 2012/8/28 spanner888 <spann...@usabledevices.com>
>
> Surely the Shenzhen supplier is also a business - just
> not retail.
>
> Anyway the point is do you think they would be capable
> *making* and *assembling* the PCBs and would they be
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spanner888

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Aug 29, 2012, 8:23:40 AM8/29/12
to xinch...@googlegroups.com, Simon Schubert
<http://mchck.org> - there is a lot of info there + they have more on their mailing list

+ thanks to everyone for helping!

Simon Schubert

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Aug 29, 2012, 9:12:08 AM8/29/12
to xinch...@googlegroups.com, spanner888
Woops, sorry for the typo.

it is http://mchck.org or https://github.com/corecode/mchck/wiki (same
thing)

The MC HCK is a project similar to the VUSB kick starter project.
However, our goal is to use a more powerful ARM processor, together with
hardware USB and enough code and data flash memory.

The board is also packed with optional footprints the user can populate
later, in case they need a specific functionality. For example, the
default configuration is:

- ARM core at 50MHz, 32KB code flash, 4KB data flash, native full-speed
USB, 12-bit ADC, integrated temperature sensor, etc.
- one LED
- reset button for programming via USB
- board edge used as USB connector

All that's really basic, but it already allows you to stick on a coin
battery and run for months.

Now these are the options the users can put on later by themselves (on
the same board, no expansion "shield" needed!):

- micro-USB connector (if you want to use a cable)
- or just cut the USB tab and solder USB to header pins if you want to
integrate it somewhere where there already is USB
- voltage regulator: can use any of LDO, step-up, step-down (SOT-23-5
footprint)
- 32kHz RTC crystal
- ferrite bead for better analog performance
- SOIC-8 SPI flash (exists up to 8MB)
- LiPo battery charger (add diode for automatic power switching between
usb and lipo)

Of course you can also combine them. For example, you could use the
LiPo charger together with a photovoltaic cell, and then run the system
off a step-down converter (to save energy), while logging data to a SPI
flash IC. All without buying more boards!

The board is also designed so that it can be used as a hardware
programmer/debugger for another MC HCK. You just use one row of male
header pins and push both boards on the pins (no soldering necessary).
This is a bit advanced use for people who know and want to use proper
debuggers (openocd).

I hope this short description gave you some idea about our goals and
made you excited about the project. If you are, follow us on twitter
@MCHCK <https://twitter.com/MCHCK>, join us on IRC #mchck@freenode, or
join our mailing list <https://0x2c.org/mailman/listinfo/nerds>.

Thanks!
simon


On 08/29/2012 02:23 PM, spanner888 wrote:
> <http://mchck.org <http://mchkc.org>> - there is a lot of info there +
> they have more on their mailing list
>
> + thanks to everyone for helping!
>
>
>
> On 29/08/12 18:21, sun sunny wrote:
>> can not open your website ,might be blocked ? why tpqf48 , what type
>> of controller you are going to use?
>>
>>
>> 2012/8/29 sun sunny <sunnyl...@gmail.com
>> <mailto:sunnyl...@gmail.com>>
>>
>> are you guys going to print out the kick starters vusb board?
>>
>>
>> 2012/8/29 Simon Schubert <2...@0x2c.org <mailto:2...@0x2c.org>>
>>
>> Hi Sunny,
>>
>> Spencer pointed me to this thread, so here I am :)
>>
>> We're planning on manufacturing at least 10k units initially.
>> The board itself is quite small: 50x19mm, 2mm thickness (for
>> USB), and there are only 13 components on it (one TQFP48).
>> So far the biggest cost item is the microcontroller we use -
>> it is about 50% of the total manufacturing cost.
>>
>> For more details, have a look at <http://mchkc.org>, or ask
>> me directly.
>>
>> Thanks!
>> simon
>>
>>
>> On Tuesday, August 28, 2012 6:26:08 PM UTC+2, sun sunny wrote:
>>
>> i could find you one if the total cost for soldering is
>> above 500 rmb (each soldering point is about 0.01, only
>> for smt ,others are 0.03 for each soldering point ), pcb
>> board in an mass production cost nearly nothing in china
>>
>> 2012/8/28 spanner888 <spann...@usabledevices.com>
>>
>> Surely the Shenzhen supplier is also a business -
>> just not retail.
>>
>> Anyway the point is do you think they would be
>> capable *making* and *assembling* the PCBs and would
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sun sunny

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Aug 29, 2012, 11:27:34 AM8/29/12
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that is actually what i wanna to produce , i ve  designed an atmega8 version and going to persuade the investor tomorrow 
( a small amount ,only 2000 rmb ), it is really welcome if you want to produce that amount of boards in shengzhen, the price for each board will be unbelievably low ,i can introduce you one if you want ,quality ensured along with a fair price

2012/8/29 Simon Schubert <2...@0x2c.org>

sun sunny

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Aug 29, 2012, 11:30:26 AM8/29/12
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we could actually compensate each other , another thing i want to mention is that you should use gold immersion to ensure the quality of the data from usb 

2012/8/29 sun sunny <sunnyl...@gmail.com>
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