Bhabani Pigments Plans For 400 Ton/Month Chemical Plant
Water Of India
RELEASED : ISSUE April 07/13
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact
person/E-mail
(Published Every Week
:Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
Bhabani Pigments Plans For
400 Ton/Month Chemical Plant
Bhabani Pigments Pvt. Ltd. plans to set up a Chemical Manufacturing Unit
to produce CPC Crude having Capacity of 300 Ton/Month
and Green CPC of 100 Ton/Month at Karkhadi Village,
Tehsil – Padra in Vadodara District, Gujarat.
Capacity :
CPC Crude : 300 Ton/Month
Green CPC : 100 Ton/Month
Location :
Karkhadi Village, Tehsil : Padra
Vadodara District, Gujarat.
As on April 09, 2013 : The Project is under Planning Stage.
The unit would come up on about 44,000 m2 of Land .
Out of this 33% of Area will be developed as Green Belt.
IMPORTANT: As per the discussion we had last with
Bhabani Pigments Pvt. Ltd. on 15. 03.2013, the project is
under planning stage.
The company is waiting for Environmental Clearance.
The Project is Scheduled to be Completed by
in 10 to 12 Months from the date of the commencement
of the project work.
-------------------------------------------------------------------------------
So, this is the RIGHT TIME to contact and Follow Up at following address to obtain
the detailed Enquiry of each product in time and to
submit your quotation subsequently.
-------------------------------------------------------------------------------
The Main Scope of Supply includes:
Boiler : 5 TPH – 1 No.
Fuel : Coal
Stack : 30 Meter
Thermic Fluid Heater : 1 No.
Capacity : 20,00,00 Kcal/Hour
Fuel : Coal
Stack : 30 Meter
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash.
Pullution Control Equipment:
Coal will be used as fuel in boiler & Thermic Fuid heater
The flue gas emitted from this facility will pass through Cyclone Separator and Centrifugal scrubbing system. Then these cleaned gases will be released through 30 m. of stack for proper dispersion of gases.
As the unit will set up adequate air pollution control system, the pollutants emission will be almost within the stipulated emission standards.
Coal handling system
Ash handling system
Belt Conveyors.
Air Cooled Condenser
Single Chimney
Fuel system
Fugitive emissions :
Fugitive emissions may result from the
Storage Tanks
Distillation Reactor
Condenser
Vacuum line
Sample ports, and
Vents of the processes.
*****************************
MANUFACTURING PROCESS
CPC Crude
The solvent used for manufacturing CPC crude is Ortho nitro toluene.
Required quantity of heated solvent is charged in the Glass Lined Reactor from
main Storage Tank using intermediate service tank.
Further heating of solvent is started and weighed quantity of solid raw material is
charged.
Addition of solids (Phthallic anhydride and urea) is done in phase wise manner and at
different temperatures. Once all addition is over, the mass is heated up to 2000Deg
C and maintained for about 5 hours.
During this reaction, gases like carbon dioxide and ammonia are evolved, which are scrubbed in
a Scrubber & scrubbed water is transferred to ETP.
During the maintenance and later phase, the reactor condenser is cooled by circulating water
through its jacket in order to avoid escape of solvent vapors.
The reaction mass is transferred to Venuleth type Dryer by gravity.
In this dryer, solvent is recovered; condenser and receiving tank are provided for this purpose.
Once all the solvent is recovered & transferred to ONT service tank, the product in Venuleth becomes dry.
The dry powder is discharged directly into a VAT, where acid treatment in presence of steam is given.
Acid concentration is checked and once it is in accepted level, slurry is filtered through Filter Press.
The product in filter press is washed off using water and then compressed with air
and then discharged in the trolleys. Washed water is transferred to ETP.
Depending on quality required, alkali treatment is also given, in the same way as acid
treatment. 4 nos. of VATs are provided for this purpose. After alkali treatment, slurry is
filtered again.
Wet product is fed to the Spin Flash Dryer, from where dry & fine product
of CPC crude is obtained, packed and transferred to finished product Godown for dispatch.
The Necessary quality control tests are carried out during reaction stages before discharge from every equipment.
*******************************
Green CPC
A eutectic mixture of Aluminum Chloride, common salt & Cupric Chloride is added to a Glass Lined Reactor.
The mixture is heated to required temperature. CPC crude is then added to the mixture and brought to a molten state.
Chlorine gas at regulated flow rate is passed through the mixture.
After the chlorination is over the mixture is taken to a drowning vessel
where CPC Green separates out.
The mixture is passed through a filter press to get crude Green and the filtrate is sent to the ETP for treatment.
Crude green, water and MCB are added to a pigmentation vessel.
The mixture is heated and all the MCB is distilled off with water.
At this stage the crude has been converted into its pigmentary form. Now start washing with water
and filtered followed by drying in a Spin Flash Dyer/Tray Dryer to obtain finished product.
*****************************
Ball Mill
Reaction Vessel
Rotary Vacuum Dryer (HRVD)
Spin Flash Dryer
Reactor
Filter Press
Pumps
Centrifuge
DM/R.O. plant
Water Softener
Air Compressor
SS & HDPE Storage Tanks
Agitator
Cooling Tower : 1 No
Induced draft cooling tower will be installed for cooling requirements for operation phase.
Chiller : 1 No
DG Set :
DG set will be installed to meet the power requirement for Emergency
( ie. During Power Failure)
Compressors
Agitators
Distillation Reactor
Material handling
The all material handling will be carried out in close container or through piping.
This piping would be of corrosion resistant material adequately maintained and scheduled preventive checks for leakage control will be carried out.
*******************************************
Water Treatment Plant :
Pumps, Valves, Custom Pipeline Work, Plumbing Work
(Oxidisation Chamber, , IRF, Activated Carbon Filter,
R.O. Plant, DM Plant etc. )
Total water requirement will be 280 m3/day..
The total water requirement will be met from Bore Well.
Details of Water Consumption
1.Domestic : 10 M3/Day
2.Process Water : 150 M3/Day
3.Boiler : 50 M3/Day
4. Scrubber : 5 M3/Day
5. Cooling : 40 M3/Day
6. Washing- 15 M3/Day
7. Gardening : 10 M3/Day
---------------------------------------------------------------------------------------
Total: 280 M3/ Day
Details of Waste Water Generation
1.Domestic : 08 M3/Day
2.Process Water : 130 M3/Day
3.Boiler (Loss:111m3+Recy.15m3) : 05 M3/Day
4. Scrubber : 05 M3/Day
5. Cooling : 05 M3/Day
6. Washing- 15 M3/Day
7. Gardening : 00 M3/Day
---------------------------------------------------------------------------------------
Total: 168 M3/ Day
Effluent Treatment Plant:
BRIEF DESCRIPTION OF EFFLUENT TREATMENT PLANT:
Capacity : 160 m3 /day
Plant will have three streams.
1. Ammonium carbonate
2. CPC ML and
3. CPC washings.
1. Stream 1 shall be neutralized with stream 2.
Copper is recovered as copper carbonate.
The neutral effluent shall be subjected to MEE. Water shall be re used in process by the
industry. Ammonium sulfate is recovered as product.
2. For Stream 3, ammonia stripping facilities shall be provided. After ammonia stripping,
the effluent shall be neutralized and biologically treated.
3. A facility of anoxic treatment shall be created to treat residual Ammonical nitrogen
content of effluent. After that the effluent could be subjected to RO / MEE to become zero discharge.
4. There will be some surplus ammonium carbonate solution available at CPC.
ETP may require creating facility to utilize the same.
This could be in form of manufacture of magnesium carbonate and ammonium chloride from sea beaten.
Alternatively, with sulfuric acid, it shall be neutralized to form ammonium sulfate. Based on market price, the treatment philosophy shall be followed in future.
Effluent Treatment Process :
Acidic & Alkaline effluent from factory is collected in the Two Different Equalization Tanks.
Effluent will be continuously agitated with air diffusers, where air is supplied with help blowers.
The effluent will be pumped to Neutralization Tank, where the continuous addition and stirring of lime
is done to maintain the pH of wastewater. Then after, neutralized wastewater shall go
to Lamella Clarifier Tank where the suspended solids are allowed to settle down and
decanted effluent passes to First Stage Aeration Tank.
Here, biodegradation of organic matter of the wastewater shall be carried out by bacteria
(suspended growth) in the Aeration Tank-1 and for that oxygen shall be supplied by air
blowers through diffusers. Air blowers also keep MLSS in suspension.
Then after, wastewater shall go to Settling Tank-1 from Aeration Tank-1. Here the
suspended solids shall be settled. Activated sludge shall be removed from bottom of
Secondary Settling Tank-1 and pumped to Aeration Tank-1 to maintain MLSS and excess
activated sludge shall be sent to Sludge Sump by gravity.
And clear supernatant from Secondary Settling Tank-2 shall go to Treatment Water Sump
and finally Treated effluent will be treated in RO plant. RO rejected water will be send to MEE.
After RO treatment, RO Water will be reused/recycled in process, gardening, floor washing, flushing, etc.
The sludge from Primary Clarifier and Secondary Clarifier is send into Filter press. From filter press sludge
& MEE Salt will sent to TSDF for final disposal.
Supply Of Other Equipments:
Material Handling Equipment : Conveying Systems, Hydraulic Equipments, Screen,
Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Cables, Rollers, Custom Pipelines, Storage Tank .
Complete Laboratory Instrument
Fire Fighting Equipment
• First Aid Fire extinguishers to be installed in the plant area.
• Flame arrestors to be provided at all vent lines at solvent tanks.
• Suitable first aid fire extinguishers, such as, DCP, CO2 & foam type to
be kept in every plant area at easily approachable spots and in
sufficient numbers.
• Fire hydrant points with sufficient length of hose reel will be provided
at major emergency spots.
Green Belt Development plan in 33 % area and a scheme for
Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, factory , Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Boiler, Air Pollution Control Equipments: Water & Effluent Treatment Plant , Material Handling Equipment : Conveying Systems,Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Fire Fighting Equipment, Air Conditioning, Cables, Automatic Weighing Machines for Bulk & Liquid Materials, Complete Laboratory Equipments , etc. and related to Paper Machineries for the above project may Contact for Specified Enquiry at :
Bhabani Pigments Pvt. Ltd.
A-30/B-1, Mohan Co-operative industrial
Estate, New Delhi-110044, Delhi, India.
-------------------------------------
Tel : + 91-11-41676738
Fax : + 91-11-41676739
---------------------------------------------------
Email : off...@bhabanipigments.com
Website : www.bhabanipigments.com
-----------------------------------------------------------------------------
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
with all Contact Details:
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
RELEASED ANNUAL ISSUE :
“NEW PROJECTS THIS WEEK”
Over 2250 Nos Projects Enquries Online
