External vs. Internal Filament Supply

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Martin Manning

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Apr 15, 2014, 11:07:36 AM4/15/14
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Anyone else compared results using an external filament supply?

I tested several tube types using both the u-Tracer’s internal filament supply and an external 6.3VDC supply and found a significant increase in the measured anode current using the external supply.  This was especially true for 12AX7 tubes where the error was 30%!

A switch and banana jacks have been added to my u-Tracer for the external filament supply connection, so it is easy to run a test using the external supply and then quickly switch over to the internal supply to compare results. An internal supply voltage setting can then be found such that the measured anode current matches the result using the external supply.

When the switch and jacks were added, I removed two ferrite beads from the filament supply wiring (these were the five-pass type that came with the kit) to reduce filament circuit inductance, and this significantly reduced the required voltage offset. For example, the internal supply originally had to be set to 7.0V in order to match the external supply result for the 12AX7. With the two ferrites removed, the required voltage input is reduced to ~6.6V.  My tracer has just three sockets, with a small (~5 x 10mm) single-pass cylindrical ferrite at each pin on each socket, so each loop has three ferrites.

The voltage offset required to match the external supply result is well correlated with filament current for the tube types tested (n = 8, all 6.3V), so this data can be used to find an internal supply voltage setting using the nominal filament current for the device under test:

300mA types 6.65V

450mA types 6.70V

900mA types 6.85V

1500mA types 7.20V

This offset will be slightly different for each u-Tracer, since they will all have different socket wiring configurations and therefore different filament circuit inductances. The adjusted filament voltage can be saved in the set-up file for each tube type when using the internal supply, so this is a relatively easy thing to deal with, but it does require some extra work to determine what that voltage should be. Alternatively, one could just use an external supply. 

mks...@gmail.com

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Apr 18, 2014, 11:23:09 PM4/18/14
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My uTracer setup can be switched between the uTracer supply and an auxiliary 4.5A DC supply (with digital readout of V and mA), or external heater via jacks. The heater supply cathode connection can also be center tapped. A number of sockets are hardwired and use no ferrite beads in the heater wiring I have 11 sockets in my uTracer, the wiring is about 2 meters in a continuous loop. Usually the differential between the uTracer heater and the aux. DC heater for 6.3V tubes usually requires the uTracer heater to be increased by ~0.2-0.4V to get equivalent readings. In my case this included 12AX7 and 6L6 tubes, mine wasn't as linear relative to the filament load. The big problem is this seems to vary a bit between different tubes and also depending on the wiring and load, so it is not a simple issue of having a fixed multiplier. Another individual with a uTracer had consistently low readings on his TAD - 7025WA tubes, when he switched to an external heater supply the Gm increased about ~200. It may be that the filament voltage uTracer fudge  factor is not always consistent, and may even vary between the same tube series with different constructions.

I did test a Good NOS RCA 12AX7

Tests at 12.6V

Auxiliary Heater

Filament voltage = 12.6V               Plate 1 Gm = 1740            Current = 1.51mA

Filament Current = 0.15A               Plate 2 Gm = 1660            Current = 1.45mA

uTracer Heater  

Filament voltage = 12.6V               Plate 1 Gm = 1730            Current = 1.49mA

                                                       Plate 2 Gm = 1630            Current = 1.42mA

Tests at 6.3V

Auxiliary Heater

Filament voltage = 6.3V                 Plate 1 Gm = 1730            Current = 1.50mA

Filament Current = 0.3A                 Plate 2 Gm = 1670            Current = 1.46mA

uTracer Heater  

Filament voltage = 6.3V                 Plate 1 Gm = 1680            Current = 1.46mA

                                                        Plate 2 Gm = 1610            Current = 1.38mA

uTracer Heater  

Filament voltage = 6.5V                 Plate 1 Gm = 1720            Current = 1.48mA

                                                       Plate 2 Gm = 1650            Current = 1.45mA

There is no measurable difference in test results using a separate heater supply . As expected, the uTracer heater results suggest that the higher the heater supply the less or no correction is required (results are with  a uTracer power supply set at 18.5V), at 6.3V, a uTracer heater voltage of 6.5V gave the same results as an external supply of 6.3V. Older/used tubes would be more sensitive to heater supply adjustments, so there is probably no set adjustment to the uTracer that adjusts for all the different parameters.

I do not use the uTracer heater because it probably is not a simple factor of adjusting the heater voltage by a fixed amount, and you get a known corrected result. It will also vary by the tube socket used and associated wiring.  The degree of error is both load and voltage dependent.
uTracer - Aux. Heater and digital readouts.JPG

Martin Manning

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Apr 19, 2014, 2:30:34 AM4/19/14
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Here is the data from my testing.  I'm also disinclined to use the internal heater supply, but in my case the adjustment seems to be predictable, and I have tested some other tube types besides the ones shown in the plot and found it to hold up quite well.
U-Tracer_Fil_V.png

Peter Gillespie

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Oct 22, 2014, 1:41:46 PM10/22/14
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Hi

I also found the uTracer's RMS voltage low. I don't have a 'True RMS' meter (question how true they are for PWM) but I used the RMS feature on my Tektronix TDS2004 scope. I haven't plotted the results for different tubes but for EL34's I have to set the uTracer to 7.1-7.2V. I also compared the results using an external 6.3V supply and the uTracer supply putting out 6.3 V RMS according to my scope and the results were identical. I'm going to record the results for different tubes.

IMPORTANT NOTE:
My laptop supply has the negative DC output connected to the AC ground prong - the scope has the ground connected to AC ground prong. If you're using an AC power scope or meter, depending on your equipment, you may have to float one of them.

On a different note - directly heated triodes with external AC supply.
The trouble with testing 811A and 572B etc with an external DC supply connecting one end of the heater to the Utracer cathode connection is that the grid voltage is wrong. It is 3.15V above or below the mean tube cathode voltage. I tried 2 six ohm precison power resistors in series across the external heater and connected the centre of them to the uTracer cathode connector. The result was exactly what I expected - reduced plate current because of the voltage drop across these resistors. The tube cathode mean voltage is elevated with respect to the uTracer cathode connection. The condition increases with the current and to me is negative feedback. Reducing the resistor value would help but places more load on the power supply.

I then used a 6.3V centre tapped winding on a Hammond Classic tube power transformer and connected the centre tap to the uTracer cathode connector. I got nice smooth curves! I should say that the voltage and waveforms from the centre tap to each end of the winding are identical. Unless my thinking is wrong, this places the uTracer cathode connector consistently at the mean tube cathode voltage. If the centre tap is not accurately placed then there is a sinusoidal variation between the uTracer cathode connector and the tube mean cathode voltage. I wondered about the inductance of the heater transformer affecting the measurement pulse and added a .1uF cap between the centre tap and each end but there was no difference.

The uTracer is a GREAT tool and Ronald's support is wonderful. The quick test feature gives all the relevant data in a few seconds.

Regards
Peter


 April 15, 2014 7:07:36 AM UTC-4, Martin Manning wrote:

Martin Manning

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Oct 23, 2014, 11:13:29 AM10/23/14
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Excellent info Peter, thanks for posting! I think you are right about the CT filament transformer always being centered wrt to the cathode, so it does not matter where in the cycle the uTracer takes its measurements.  

Interesting that you found almost exactly the same uTracer set voltage required for EL34, but I think that must be coincidence. Typical "true RMS" meters don't have the BW required; mine sure doesn't. 

Your measurement of uTracer filament supply RMS voltage using your scope was in the loaded condition, I assume?

MPM
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Jim Yates

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Mar 17, 2016, 1:12:18 PM3/17/16
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Regarding the internal filament supply, I've got my 9 pin socket hardwired for 12AX7,12AT7 type tubes, with the filaments wired in parallel.

Is the higher current draw an issue? 

What's the best way to wire this before comparing with an external supply?


Thanks,
Jim

Bill van Dijk

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Mar 17, 2016, 8:15:18 PM3/17/16
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Jim, see in-line comments below:

 

From: utr...@googlegroups.com [mailto:utr...@googlegroups.com] On Behalf Of Jim Yates
Sent: Thursday, March 17, 2016 9:12 AM
To: uTracer
Subject: Re: External vs. Internal Filament Supply

 

Regarding the internal filament supply, I've got my 9 pin socket hardwired for 12AX7,12AT7 type tubes, with the filaments wired in parallel.

[Bill van Dijk] Although perfectly acceptable, hardwiring the sockets for a specific tube limits the uTracer capabilities significantly.

 

Is the higher current draw an issue? 

[Bill van Dijk] If you used the recommended 19V, 2A power supply, than no. No issue at all for that small tube.

 

What's the best way to wire this before comparing with an external supply?

[Bill van Dijk] Not sure why you would with that tube, but if your sockets were wired with jumpers you could feed it directly to the tube, not using the uTracer supply. If you wanted, you can still use the uTracer regulator with an external power supply (nice for very low filament voltages) as described in the uTracer manual.

 

Hope that helps,

 

 

Thanks,

Jim

 


On Tuesday, April 15, 2014 at 7:07:36 AM UTC-4, Martin Manning wrote:

Anyone else compared results using an external filament supply?

I tested several tube types using both the u-Tracer’s internal filament supply and an external 6.3VDC supply and found a significant increase in the measured anode current using the external supply.  This was especially true for 12AX7 tubes where the error was 30%!

A switch and banana jacks have been added to my u-Tracer for the external filament supply connection, so it is easy to run a test using the external supply and then quickly switch over to the internal supply to compare results. An internal supply voltage setting can then be found such that the measured anode current matches the result using the external supply.

When the switch and jacks were added, I removed two ferrite beads from the filament supply wiring (these were the five-pass type that came with the kit) to reduce filament circuit inductance, and this significantly reduced the required voltage offset. For example, the internal supply originally had to be set to 7.0V in order to match the external supply result for the 12AX7. With the two ferrites removed, the required voltage input is reduced to ~6.6V.  My tracer has just three sockets, with a small (~5 x 10mm) single-pass cylindrical ferrite at each pin on each socket, so each loop has three ferrites.

The voltage offset required to match the external supply result is well correlated with filament current for the tube types tested (n = 8, all 6.3V), so this data can be used to find an internal supply voltage setting using the nominal filament current for the device under test:

300mA types 6.65V

450mA types 6.70V

900mA types 6.85V

1500mA types 7.20V

This offset will be slightly different for each u-Tracer, since they will all have different socket wiring configurations and therefore different filament circuit inductances. The adjusted filament voltage can be saved in the set-up file for each tube type when using the internal supply, so this is a relatively easy thing to deal with, but it does require some extra work to determine what that voltage should be. Alternatively, one could just use an external supply. 

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mman...@fuse.net

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Mar 17, 2016, 10:30:28 PM3/17/16
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Hi Jim,

No problem having the filaments wired in parallel for a comparison using an external filament supply. That's the way I had the patch cords connected when I did it. I recommend connecting a DPDT switch so you can quickly flip between the internal and external supplies to run back-to-back Quick Tests, varying the uTracer's filament voltage setting until you match the anode current you get using the external 6.3V supply.

MPM


From: "Jim Yates" <jim....@gmail.com>
To: "uTracer" <utr...@googlegroups.com>
Sent: Thursday, March 17, 2016 9:12:18 AM

Subject: Re: External vs. Internal Filament Supply

Jim Yates

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Mar 18, 2016, 12:10:25 PM3/18/16
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Thank you.

-JY


On Tuesday, April 15, 2014 at 7:07:36 AM UTC-4, Martin Manning wrote:

Multi Blitz

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Mar 8, 2017, 10:13:09 PM3/8/17
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Do I understand this correctly: You are using AC-Heating from an external transformator with CT ? That's it ?

I asked Ronald if this could be done for DHT and he said DHT needs DC heating ?

I intended as well to use some 5Ohm Resistors for CT...I do mot yet understand fully what theexternal heater setting in the software can compensate for...

By the way: My Avo style wiring makes the DhT like 4p1l not even lot up a bit...dark. Nada. So, external with DHT seems to be a must.

Multi Blitz

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Mar 13, 2017, 10:44:08 PM3/13/17
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Ok, External heating works nicely with a two laptop-supplies and a nice small dc-dc-converter....

...so, hardware works, now I need to understand a bit better: what does theexternal heater setting in thegui exactly do ? External heating on/off does what, the speced voltage means what ?

Thx and Best Regards

(I am super excited that it works from the beginning on, was a bit nervously when I measure my first DHT with cathode connected to the external supply...

Multi Blitz

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Mar 14, 2017, 7:41:29 AM3/14/17
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To make the question regardingthe right setting for external heaters in the gui a bit more specific:

Example: 4p1l as a DH tube: Can be heated 2.1-0-2.1V. I am heating it external 4.2V and connect the cathode cable to the middle tap of the heater/cathode.

I have not used the external sweep mod, it is just externally heated. So, what would be the right GUI setting ?

A. Nothing checked like internal heater (as not the sweep mod is used and cathode is on ground when measuring) ? Or

B. external heater on and 2.1V (as cathode is connected to center tap and sees only half of the heater voltage)? Or

C. external heater on and 4.2V as this is the actual heater voltage ?

mman...@fuse.net

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Mar 14, 2017, 11:30:56 AM3/14/17
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Hi,

The correct choice is A. The external heater check box is only used for the external sweep mod.

Martin Manning

----- Original Message -----
From: "Multi Blitz" <blitz...@hotmail.com>
To: "uTracer" <utr...@googlegroups.com>
Sent: Tuesday, March 14, 2017 3:41:28 AM
Subject: Re: External vs. Internal Filament Supply

prze...@gmail.com

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Oct 17, 2017, 2:52:37 AM10/17/17
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Hello to You all

Trying to solve the problem with the internal heating I’ve made a simple test with an old EL84 tube. According to Martin Manning’s advice I’ve omitted six hole RF suppression ferrite beads and connected the internal heating PWM 6,3V directly to the heater pins of the tube, using only single hole pass trough ferrite beads on each line. The result was Ia=26mA (Vg1=-7,3V, Va=Vs=250V)                                                                                                                                                                                                                                                                 In the next test I’ve connected the external, stabilized 6,3V DC heating supply directly to the heater pins of the same tube, using also only the same single hole ferrite beads. The result was Ia=32mA (Vg1=-7,3V, Va=Vs=250V)                                                                                                                                                                                                                              The difference in Ia seems to be around 6mA !                                                                                                                                                                                                                Can anybody explain me the reason of such a difference? Is it the wrong value of heating setup in my uTracer ?

Regards

Przemysław Gierałtowski

Warsaw, Poland

NA1 EL84 żarz. wewn. perełki. wygrzane 15.10.2017.bmp
NA1 EL84 6,29VDC. perełki. wygrzane 15.10.2017.bmp

Martin Manning

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Oct 21, 2017, 2:57:20 PM10/21/17
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What you are seeing seems like a very large difference. I ran an EL84 today and found that setting 6.5V for the internal supply on the test form reproduced the results using an external filament supply at 6.3V. This is different from my previously developed correction curve, which suggested I would need to set it at around 6.8V. That correlation did not include an EL84, however, and a different path through the socket wiring for this power level is being used. In this test, the indicated current when using the DC supply was 0.76A, exactly as expected.


The lead wires going from the uTracer's filament supply terminals to the sockets have some self-inductance, plus that of any ferrites. The heater supply is derived from the main (~20V) power supply, which is PWM'ed at 20 kHz to regulate the energy supplied to the heater. Even one or two ohms of impedance (not hard to imagine at that frequency) is significant, since the heater resistance is quite low, on the order of 10-20 ohms. I don't know the configuration of your heater leads, but I suspect the cause is something related to the high frequency supply.


My recommendation is to use an external DC supply, which can also permit monitoring of the heater current.


Martin Manning

prze...@gmail.com

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Oct 24, 2017, 10:00:36 AM10/24/17
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Thank You Martin for Your clear explanation and suggestions. I will try to find the right value for setting the internal heating by comparing both curves (for internal and external supply). Having in mind the important role of impedance in PWM power supply I have used rather short connections by thick wire. I agree with Your opinion about use of external DC heating supply.
Regards
Przemysław Gierałtowski

Henning Oelkers

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Oct 24, 2017, 8:07:02 PM10/24/17
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Hi, All,

I would like to share my Experience with the Heater Supply.
I build my uTracer long ago, when the specific handling and possible Error in Heater Supply was not known. I used quite thin cables in the Sockets wiring.

This of course caused discrepancies in Measurements.

I then tested different Tubes, and found out, that it is absolutely good enough, to find the correct Settings for Tubes with apx. same Heater Current.

For example, EL84 needs a setting of 7.2 Volts, while ECC83 needs 6,6 Volts setting.
As these settings are stored in the Measurement Setups for each tube, it is quite easy to live with this.

That means, that all Tubes with 6,3 Volts 0,3 Amp will give correct Results, when the Heater setting is 6,6 Volts.

You just need to find the correct value to be used, and can then set aside the external DC Supply, and only use the uTracer Supply with the specific Settings.

Hope this helps,

Best Regards,
Henning, Berlin/Germany

Von meinem iPad gesendet
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Martin Manning

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Oct 25, 2017, 10:24:21 AM10/25/17
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Hi Henning, I also thought that the internal supply voltage setting was well correlated to the heater current, until I tested an EL84 with internal and external supplies and found my correction curve to be off by 0.3V as stated above. That does not mean that the correct setting can't be found and then stored in the test setup for future use, but I just can't be bothered using the internal supply, and I like to observe the heater current used by the test article. Ronald has mentioned that he has an idea for an improved heater supply that does not require modification to the PCB, but he has not given any details, and suspect it would require a daughter board as well as modification of the application software. I'm hoping he will pursue that further, but I understand he has been busy with other things.

Martin M

curt

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Oct 26, 2017, 3:57:51 PM10/26/17
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I bought one of these and use it for all filament voltages.  I'm using it with another laptop power supply at 21.5V, but you can feed it up to 60V and get over 50 out of it.  Seems to work great and shows me the current too.  http://ebay.to/2y7j49i

It's small enough to build into your uTracer box.


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