Today parts came in and I started modding my Utracer6 for lower losses, lower droop and increased reliability.
I will detail all the changes needed to get there in the near future.
Today is too nice outside to spend any more time indoors.
The short version for today.
Changed was ...
MOSFET is now a 0.46 ohm type from the stock 6.5 ohm MOSFET.
This reduces switch, fuse and wiring losses from 10.4V to 1.6V
MOSFET driver transistors were replaced with faster parts that have 6 times the collector current rating.
Several resistors have been added to control Dv/Dt and peak currents to limit ground bounce in the MOSFET control switch circuits.
C44 went from 1000uF to 4300uF to reduce cathode voltage bounce from 1.3V to 0.36V
C60,61 went from 50uF to 180uF to reduce energy storage droop from 29.6V to 7.6V.
All losses including energy storage capacitor droop is now reduced from about 45V to about 15V at a 1A measure current.
Seems a worthwhile reduction.
The stock MOSFET was
safe area
rated for about 300V @ 1 amp for 1mS.
Reliability should be improved with a new MOSFET switch that is safe area rated for 1000V @ 2A for 1mS.
Review the new scope pictures to a stock unit above.