williamwright wrote:
> I wanted to measure to consumption of a 12V pump. It was obviously going
> to be more than 10A when working hard, but I only had 10A multimeters. I
> used two meters in parallel, and added the readings. The two meters gave
> different readings, so obviously there was some imbalance. But will the
> summed readings I got be valid?
> Examples:
> 5.15A and 10.30A
> 3.32A and 7.31A
>
> Bill
Seeing as this is so difficult, this notion of adding two
numbers, try the following. Hook up three meters.
There's no shame in doing this, as it's all part of
the neat tricks you can do with meters. I like having
two meters handy, because of the things you can have
one meter do to another meter.
3.32
+---+
+----| A |----+
Src | +---+ | +---+
----+ +----| A |---- Load -----+
| | +---+ |
| +---+ | 10.63 |
+----| A |----+ |
+---+ |
Return 7.31 |
-------------------------------------------+
Already, I can hear plaintive bleating "you'll blow
the fuse on my third meter". OK then. Time for
another diagram. Use a piece of 14 gauge wire
for the bypass. Then check the "now wrong" readings
on the meter, to see that addition indeed happens
and is correct. In my made up example, roughly
half the current is flowing down my Rbypass,
which just magically is the correct equivalent
value to the network below it. If the wire I used
is less than the resistance of the network below,
the readings on all three meters will be less
than before, but the addition property still holds.
That's why I'm using a 14 gauge wire, to ensure the
ammeters don't pop a fuse when the pump starts
and the stall current is highest. The fuse in the
meter, if memory serves, isn't a slowblow, and
would likely pop at the least provocation.
+---------- Rbypass -----+ (bypass lots of the current)
| | (avoid blowing meters...)
| 1.66 | (check addition property)
| +---+ |
+----| A |----+ |
Src | +---+ | +---+ |
----+ +----| A |-+-- Load -----+
| | +---+ |
| +---+ | 5.27 |
+----| A |----+ |
+---+ |
Return 3.61 |
-------------------------------------------+
14 gauge wire (bypasses lots and lots)
+------------------------+
| |
| 0.7 | (addition property still holding...)
| +---+ |
+----| A |----+ |
Src | +---+ | +---+ |
----+ +----| A |-+-- Load -----+
| | +---+ |
| +---+ | 2.1 |
+----| A |----+ |
+---+ |
Return 1.4 |
-------------------------------------------+
Once you have proven to your satisfaction, the
additive property, the third meter can be removed,
knowing that addition still holds.
Now, you're excited. "Can I keep the bypass ?
That looks useful." Well, no, because copper wire
has a high thermal coefficient. If your meters
are good, the shunt inside uses manganin, with
a low tempco. If you use copper for a shunt, as
the wire gets hot, it throws off the divider property
a little bit and screws up your calibration. If you
were to use a bypass, the bypass should have a good
tempco property like the shunt component inside each
ammeter.
But considering the accuracy of this measurement,
it's a pump, sure, leave the copper wire and
use it to "scale" what you're doing.
In fact, using ye olde Ohms law, you can build
your own ammeter. Buy yourself a shunt and go to it.
The worst you can do, is burn up your new shunt
(Rmeasure). Work out the power dissipation using
I^2*R and ensure you're not exceeding the power
limit of your new shunt.
------------ Rmeasure --------------
^ ^
| |
+---- Volts -----+
It helps if you can find a four point shunt.
The top terminals are where the current flows.
The front terminals are for your voltmeter connection.
You can use screw-down lugs, such that with everything
screwed down, your setup won't fall apart while
you're juggling the motor and hoses.
http://www.deltecco.com/imageMKA_5_150.jpg
A typical device for sale might say
50A 75mV
Then you would know that your multimeter could
profitably have a 100mV full scale voltage readout,
and because they didn't make the numbers align
nicely, you'll have to do maths (scaling) to
work out the amps flowing. If it measured 20mV,
then about 12A would be flowing (I didn't use
a calculator, just a guesstimate). It's pretty
hard to measure 20mV with cheap meters. That's
why the meter didn't have a 50A scale in the
first place.
For power, 50A * 0.075V is 3.75W, and a thing
that size is going to get burning hot. But not
"glowing red" hot. And that's why the full scale
voltage they designed for, is so low and hard to
measure. If they made it develop 200mV to match
your 200mV scale on the meter, the power would be
three times higher, and we're talking serious
skin burns for a surface temperature on the shunt.
If the device has a calibration, well, you would
really appreciate that. Otherwise, if you
"just buy a hunk" of manganin, you'll need a
constant current source to calibrate with.
And that's a tall order at these current flow
levels. For a big ass shunt, you need that
calibration.
You would think making shunts would be a dull business, and
you wouldn't be wrong...
https://res.mdpi.com/d_attachment/materials/materials-10-00876/article_deploy/materials-10-00876.pdf
Paul