[crossposted to ukrm]
On 03/24/2014 03:58 PM, Jordan wrote:
> On 24/03/2014 10:48 PM, Mark Olson wrote:
>
>>
>> Here's the trigger pulse from my EX500:
http://i.imgur.com/xi5HcP3.png
>>
>>
>
> Interesting, thanks.
> That's done with your microphone input?
Line level input.
> Any extra hardware needed?
Voltage dividers to bring the trigger coil and primary circuit voltages
down to something reasonable for the line in:
http://imgur.com/a/ZVnGp#1
> Are the scale readings on the left side meaningful?
It's probably the voltage seen at the sound card input but I wasn't
concerned with measuring the true voltage so much as looking at
timing relationships.
It was an interesting problem, I bought a 1995 EX500 for my son to
learn on. It pulled strong, and seemed a little vibey, but not too
bad at first glance. But after commuting on it a couple of weeks,
I came to the conclusion it was vibrating too much.
While trying to pin down the source of the vibration, I discovered
that one cylinder's ignition timing was about 6 degrees advanced
compared to the other, yet there's only one pickup coil on the 2nd
generation EX500, and it's triggered by a couple of raised strips of
metal on the periphery of the rotor. I carefully measured the angular
position of the edges of the strips, and even measured their height
using a depth gauge.
You can see that the trigger pulse for each cylinder is very similar
in shape, yet one cylinder is triggering on the rising edge of the
pulse (that's the problematic one) and one's triggering correctly on
the falling edge.
To my mind, there's no logical reason why the threshold for triggering
the ignition module should be different for #1 and #2 cylinder, unless
the module is actually switching between two different threshold
detector circuits with an analog switch, when switching from one
cylinder to the other. I would have used the same analog front end
and just did the back and forth switching in the digital domain,
but KHI had their own ideas.
But in the end it didn't matter, a replacement IC Igniter from ebay
fixed the issue.
The engine still vibrated like a bastard unfortunately so another
lump was procured which finally banished the tooth-rattling vibes.