On 25/08/2012 19:49, Dave Baker wrote:
If the ECU "knows" you will be stopped for more than 45secs you could
develop it to win the lottery. To have any hope predicting duration of
stop it would have to be manual control and most people wouldn't
(didn't) bother. If you knew the lights at a junction take over 45sec to
cycle and you just pulled a red you could switch off.
The Canadian study discussed the current vehicle stock with starters
that are only designed for a few starts per day. Most start/stop systems
the starter/generator/battery has been beefed up. Early Citroen
start/stop used a 20Kw motor/generator in the flywheel. The car actually
moves off on the starter - something that will kill a normal starter
motor quite quickly. (not that any Citroen is electrically trustworthy)
The report failed to discus "hot start enrichment". My car has a
solenoid that disconnects the fuel pressure regulator from the manifold
and sets it to atmospheric for 3 min after a hot start (water over
45�C). Others have enrichment tables in the ECU.
Low load (cruise) is also very inefficient. The bigger or more powerful
the engine is the worse it is as it's further from it best efficiency.
The BSFC (grams/Kw.h) is much higher (2-3x) at low loads than at peak
efficiency. The low mpg at lower speeds is due to low power needed and
not the engine efficiency. All emission driven efficiency improvements
like electronic ignition, fuel injection, DOHC, 4 valves per cylinder
have the biggest effect at high rpm and load - that's why they all
appeared first on racing engines. Variable valve timing is also used for
improved high rpm efficiency without reducing low rpm efficiency.
http://en.wikipedia.org/wiki/Brake_specific_fuel_consumption
This is why so many car makers are downsizing and turbocharging (or in
VW case with 1.4L twin charging). the smaller engine at cruise rpm is
more highly loaded and will give better mpg. The old fix of ever taller
overdrive gears to give better mpg results in a vehicle that has lower
top gear acceleration over 60-100mph compared to one with an engine
1/3rd the size with small turbocharger and a true top gear.
Conclusion of fuel consumption studies is that the solution is a range
extender Hybrid electric, using all electric transmission. What most
Hybrid makers have failed to do so far is tune engine to run at the
fixed speed to obtain best BSFC instead of over a wide range. Then
design the generator for peak efficiency at that speed. No need for
complex valve control, miller cycles etc. So some of what it costs in
electrical generator, motor and battery is offset by the reduced engine
cost.
Almost all range extenders are too big. A range extender engine/gen only
needs to supply a little bit more than M-way cruise load - about
30-40bhp. GM think the Volt needs 73Kw of generator, it's a range
extender, not an excess load leveler. They usually specify an over large
1.2-1.5L running at about 3000rpm. It's the engine they make now with a
generator. It's the result of years of tuning for a wide load range
required for car engines with a gearbox. They have started thinking
about cutting a cylinder off to make the 4 a 3, to reduce friction and
increase loading. They need to take a much smaller 350-500cc 2 or 3
cylinder engine and tune it to give best BSFC at higher rpm. A Honda
CX500 would do for a development buck.
--
Peter Hill
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