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Focus 1.8 Zetec revving/idling problem

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Gareth Magennis

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Sep 24, 2009, 5:48:02 PM9/24/09
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Hi,

I recently bought a 1999 Focus 1.8 Zetec. It has a problem that at first I
took to be the Idle Speed Control Valve, but now I'm not sure at all.

When you take your foot off the accelerator at speed, the engine takes a
long time to lose revs, so there is no immediate engine braking, and also
each gear change is accompanied by a highish revving engine on depressing
the clutch. Often it idles fast, before settling down to proper idle speed.
My Astra had a dodgy ISCV and this Focus behaves almost exactly the same as
far as the fluctuations in idling speed goes, though it never affected the
engine at higher revs the way the Focus does.

With the car at a standstill and revving, I can't recreate this slow to
return to idle problem. (??)

I attempted to remove and clean the ISCV today but found it inaccessible -
couldn't even see it. I also took off the air ducting from the throttle
housing and cleaned the butterfly valve and seats with carb cleaner, which
had LOTS of black oily stuff all over it. I'd like to go back and perhaps
do a more thorough job of this.


Basically I'm wondering what might be the cause of the engine not returning
to idle promptly under load.


58000 miles, full service history up to 54000 miles 3 years ago, so only
done 4k in the last 3 years. Engine otherwise seems fine. Engine
management light is not lit, and the bulb works at ignition on.


Cheers,


Gareth.

Dave Baker

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Sep 24, 2009, 6:15:38 PM9/24/09
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"Gareth Magennis" <gareth....@virginmedia.com> wrote in message
news:nORum.373422$RV1.1...@newsfe26.ams2...

Fuel cut off fault perhaps. FI cars should cut the fuel when you lift off
above certain rpm and/or road speed to save emissions and petrol. Sounds
like yours is still pumping fuel in unless the car is stationary. Maybe it's
the road speed sensor at fault but this is not really my area of expertise.

If the intake system is really that badly clagged up then maybe it's
breathing a bit heavy anyway. Do a compression test.
--
Dave Baker


Gareth Magennis

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Sep 24, 2009, 7:00:11 PM9/24/09
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"Dave Baker" <Nu...@null.com> wrote in message
news:h9gr1n$8p1$1...@news.datemas.de...


Thats got me thinking - also if the throttle position sensor wasn't showing
zero throttle at lift off, would the ECU still try to inject fuel, and if
so, would the engine continue to rev despite the closed butterfly valve?

Just trying to get a handle on how these systems inter-react.

Cheers,


Gareth.


Tim..

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Sep 25, 2009, 4:14:51 AM9/25/09
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"Gareth Magennis" <gareth....@virginmedia.com> wrote in message
news:%RSum.218935$6W1....@newsfe05.ams2...

Yes, and yes, but a stuck TPS will cause a stuck high idle on these. The
programming is also such that immediately you lift off it fully opens the
ISCV which lessens engine braking. It's an emissions thing.

What rpm does it idle at stationary in neutral, clutch up, a/c off? Should
drop to ~650rpm after about 1 second of holding at 900rpm.

Does it warm full up hot- i.e. thermostat? If not then this will make the
idle speed hang, as will a faulty PCV valve (common- under the ex manifold)

Having said all of that, all Foci tend to display what you may initially
find un-usual idling characteristics- it is how they are programmed. Idle
flare on cold start to 2000rpm is normal too, and so is other behaviour the
moment you hit the a/c.

Tim.

Gareth Magennis

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Sep 24, 2009, 3:57:21 PM9/24/09
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"Tim.." <the.f...@spam.btinternet.com> wrote in message
news:_e6dnRFuQYOw4SHX...@bt.com...

Hi Tim,
idles stationary at about 700, very smoothly. I've noticed the holding
briiefly at higher revs when coming to a stop, and also noticed revving
whilst stationary also has this "soft landing" thing going on before idle.
I've also noticed the cold start flare to 2000, good to know these are
normal.
There is no AC on this car. Thermostat sits at about half way, 12 O'clock.


Interesting you say that lifting off opens the ISCV, I thought that on the
overrun, no fuel at all was injected, which I assumed meant no ISCV open
either. (The ISCV is an air valve isn't it?) Or are you saying this will
only happen with a faulty TPS showing open?

Correct me if I'm wrong, but my thinking was that if the engine is still
freely revving at road speed with the throttle shut, (and clutch depressed)
it must be getting air as well as fuel? Meaning either dirty butterfly
valve, ISCV open (too much), or a leak? Since it doesn't do this
stationary, that seems to point to the ISCV? I suspect my logic is a bit
faulty here.

I shall have to Google on what the PCV valve does now, had no idea about
that til now!

Thanks,


Gareth.


Duncan Wood

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Sep 25, 2009, 8:13:04 AM9/25/09
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Possibly, after the engines been under load it will briefly hold the idle
valve open to reduce emissions so it'll holdrevs, but it should be brief,
as there isn't any load when the engines stationary it won't bother.

Gareth Magennis

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Sep 25, 2009, 11:06:54 AM9/25/09
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>>
>> Interesting you say that lifting off opens the ISCV, I thought that on
>> the
>> overrun, no fuel at all was injected, which I assumed meant no ISCV open
>> either. (The ISCV is an air valve isn't it?) Or are you saying this
>> will
>> only happen with a faulty TPS showing open?
>>
>> Correct me if I'm wrong, but my thinking was that if the engine is still
>> freely revving at road speed with the throttle shut, (and clutch
>> depressed)
>> it must be getting air as well as fuel? Meaning either dirty butterfly
>> valve, ISCV open (too much), or a leak? Since it doesn't do this
>> stationary, that seems to point to the ISCV? I suspect my logic is a bit
>> faulty here.
>>
>
> Possibly, after the engines been under load it will briefly hold the idle
> valve open to reduce emissions so it'll holdrevs, but it should be brief,
> as there isn't any load when the engines stationary it won't bother.
>
>
>

Ah, well if that is the case, and the ISCV is reluctant to always close
properly or quickly enough, that would fit all the symptoms I'm having
perfectly. I never imagined it would be used for anything other than idle
control.


Cheers,

Gareth.


Tim..

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Sep 25, 2009, 3:09:16 PM9/25/09
to
>>
>
> Hi Tim,
> idles stationary at about 700, very smoothly. I've noticed the holding
> briiefly at higher revs when coming to a stop, and also noticed revving
> whilst stationary also has this "soft landing" thing going on before idle.
> I've also noticed the cold start flare to 2000, good to know these are
> normal.
> There is no AC on this car. Thermostat sits at about half way, 12
> O'clock.
>
>
> Interesting you say that lifting off opens the ISCV, I thought that on the
> overrun, no fuel at all was injected, which I assumed meant no ISCV open
> either. (The ISCV is an air valve isn't it?) Or are you saying this will
> only happen with a faulty TPS showing open?
>
> Correct me if I'm wrong, but my thinking was that if the engine is still
> freely revving at road speed with the throttle shut, (and clutch
> depressed) it must be getting air as well as fuel? Meaning either dirty
> butterfly valve, ISCV open (too much), or a leak? Since it doesn't do
> this stationary, that seems to point to the ISCV? I suspect my logic is a
> bit faulty here.

The ECU fully opens the ISCV on these when you lift of - it reduces the
pumping losses on overrun with the effect of less engine braking.

ISCV's do start sticking after about 80k or so;- you can clean them, but due
to the bloody awful access to them, its hardly worth it, just put a new one
on.

Hope this helps.

Gareth Magennis

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Sep 25, 2009, 3:35:20 PM9/25/09
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"Tim.." <the.f...@spam.btinternet.com> wrote in message
news:TNCdnepH55AMiCDX...@bt.com...


Yep, that helps a lot.

I noticed Europarts sell them for about 45 quid, but currently out of stock.
The mechanic working next door to where I work only wants 20 quid to fit
one, if I source the part, which sounds like a bargain. (He does naughtily
park his customers cars in our car park so I reckon this might be a bit of a
friendly trade!)


Thanks very much, I didn't really want to get a new ISPV fitted without
being fairly sure this was the problem.


Cheers,


Gareth.


Davey

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Sep 26, 2009, 5:23:50 AM9/26/09
to
Gareth Magennis wrote:
> Hi,
>
> I recently bought a 1999 Focus 1.8 Zetec. It has a problem that at
> first I took to be the Idle Speed Control Valve, but now I'm not sure
> at all.
> When you take your foot off the accelerator at speed, the engine
> takes a long time to lose revs, so there is no immediate engine
> braking, and also each gear change is accompanied by a highish
> revving engine on depressing the clutch. Often it idles fast, before
> settling down to proper idle speed. My Astra had a dodgy ISCV and
> this Focus behaves almost exactly the same as far as the fluctuations
> in idling speed goes, though it never affected the engine at higher
> revs the way the Focus does.

On Ford Focus, this is caused by the Throttle Position Sensor being faulty.

Replace it.

You can clean up the ISCV, which is a good idea as a service job anyway, but
you will still likely have to change the TPS to cure the fault. Once swapped
out, reset your ECU by disconnecting battery or take out appropriate fuse
for a few hours.


ross....@hotmail.com

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Oct 26, 2013, 8:38:23 AM10/26/13
to
I have the same problem, but a new ISCV was fitted 1000 mines ago and i chanced the TPS for one from a donor engine and still same problem.
It maybe a coincidence that they are both TPS are nakkered, but could it be anything else?

Regards

Mrcheerful

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Oct 26, 2013, 8:59:58 AM10/26/13
to
First check is that there are no intake air leaks especially the
breather pipe on the back of the manifold, assuming there are none then
the symptoms are very typical of a faulty ISCV. I have tested quite a
few tps sensors and have not yet found a faulty one.

The reason that the iscv is pointed to is because it actually opens when
you are driving along and then shuts itself when the throttle is
released. To quickly ascertain that it is the iscv: disconnect it.
Drive it, you will need to keep it idling by using throttle, so pick
quiet roads/day. If you find that it now behaves correctly during gear
changes then it is the iscv.

Chris Whelan

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Oct 26, 2013, 9:48:18 AM10/26/13
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On Sat, 26 Oct 2013 13:59:58 +0100, Mrcheerful wrote:

[...]

> The reason that the iscv is pointed to is because it actually opens when
> you are driving along and then shuts itself when the throttle is
> released. To quickly ascertain that it is the iscv: disconnect it.
> Drive it, you will need to keep it idling by using throttle, so pick
> quiet roads/day. If you find that it now behaves correctly during gear
> changes then it is the iscv.

Interesting; both my 1.6 and 1.8 Focuses idle at exactly the same speed
whether the ISCV was connected or not. The only difference it made was
that if you puts lots of idle load on, it slowed a bit. Not enough to
stop it idling however.

Chris

--
Remove prejudice to reply.

Mrcheerful

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Oct 26, 2013, 9:54:03 AM10/26/13
to
I have found both situations, I drove mine for several months
disconnected and had a reasonable idle, it even went through the MoT,
but I have also found ones that have no idle at all, it may depend on
how the throttle plate is set in manufacture. Either way, if the
revving during gear change fault goes with it disconnected then it will
be the iscv.

Tim..

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Oct 26, 2013, 12:15:28 PM10/26/13
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"Mrcheerful" <g.odon...@yahoo.co.uk> wrote in message
news:1QPau.59764$gd4....@fx29.am4...
As an ex Ford master tech I used to see these sorts of problems with mk1&2
Foci daily.

Firstly,do you have working and adjusted clutch & brake switches; these can
be kicked out of position and will cause the above symptom. Check these
FIRST.

If the idle rpm's drop by more than ~100rpm or so at a hot idle, electrical
loads and a/c OFF then the throttle body needs cleaning Yes I know the
sticker says dont clean it, but it must be shiny clean. (On a 1.6 check
carefully the PCV system as they are prone to blockages and leaks and on
the 1.8/2.0 just leaks; if the oil filler cap is being sucked on then fix
the PCV system first. There should be just a small amount of vacuum present
at the cap with it working properly.

The PCM doesnt just use the ISCV to control idle, it also adds ignition
advance to help. As someone else said, yes the ISCV is opened during cruise
and decel even when the throttle is CLOSED and fuel cut off- reduces pumping
losses.

The TPS must show 0.8v or less with closed throttle, otherwise you will have
issues with idle 'hang and flare' (Ford term) The slots in the TPS can be
filed out to get a low enough voltage if you are having issues, even with a
new genuine ford tps. On the 1.6 there is a modded tps wiring loom and
connector available, but I would expect 99% of cars to be now fitted with
it, as well as the modded CHT sensor wiring.

With the a/c turned on, the PCM uses a different idle / low speed strategy ;
there will be a certain amount of flare and hang at times, this is Normal,
as is some 'mush' (yes another official Ford term) at the lower end of the
rev range.


Regards, Tim.

The Revd

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Oct 26, 2013, 3:10:04 PM10/26/13
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On Sat, 26 Oct 2013 05:38:23 -0700 (PDT), ross....@hotmail.com
wrote:
What is this word 'nakkered'? Do you possibly mean 'knackered"?
Message has been deleted

The Revd

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Oct 26, 2013, 11:42:45 PM10/26/13
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On Sat, 26 Oct 2013 21:31:23 +0200, The Peeler
<finish...@themoronicRevd.invalid> wrote:

>On Sat, 26 Oct 2013 12:10:04 -0700, The Rectum, the resident psychopath of
>sci and scj and Usenet's famous sexual cripple, FAKING his time zone again,
>farted:
>
>>>> You can clean up the ISCV, which is a good idea as a service job anyway, but
>>>> you will still likely have to change the TPS to cure the fault. Once swapped
>>>> out, reset your ECU by disconnecting battery or take out appropriate fuse
>>>> for a few hours.
>>>
>>> I have the same problem, but a new ISCV was fitted 1000 mines ago and i
>>> chanced the TPS for one from a donor engine and still same problem. It
>>> maybe a coincidence that they are both TPS are nakkered, but could it be
>>> anything else?
>>
>> What is this word 'nakkered'? Do you possibly mean 'knackered"?
>
>Our Grik anus wants to act the professor of English
>again? <BG>

Seems! <GB>
Message has been deleted

The Revd

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Oct 27, 2013, 2:35:35 PM10/27/13
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On Sun, 27 Oct 2013 11:25:13 +0100, The Peeler
<finish...@themoronicRevd.invalid> wrote:

>On Sat, 26 Oct 2013 20:42:45 -0700, The Rectum, the resident psychopath of
>sci and scj and Usenet's famous sexual cripple, FAKING his time zone again,
>farted:
>
>>>>
>>>> What is this word 'nakkered'? Do you possibly mean 'knackered"?
>>>
>>>Our Grik anus wants to act the professor of English
>>>again? <BG>
>>
>> Seems! <GB>
>
><BG> Trying to "impress" everyone with our Grik idiocy again, alter ego idiot?

<GB> Seems!

ross....@hotmail.com

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Oct 31, 2013, 5:48:04 PM10/31/13
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I checked for leaks and couldn't find anything,i also swapped the ISCV with two others i have and i still have the same problem, But when i disconnect the ISCV it doesn't happen.
I'm due to sell the car in a weeks time.

any other ideas?

Mrcheerful

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Oct 31, 2013, 6:06:33 PM10/31/13
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On 31/10/2013 21:48, ross....@hotmail.com wrote:
> I checked for leaks and couldn't find anything,i also swapped the ISCV with two others i have and i still have the same problem, But when i disconnect the ISCV it doesn't happen.
> I'm due to sell the car in a weeks time.
>
> any other ideas?

have you tried a new iscv, they are quite cheap off ebay and work fine

Chris Whelan

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Nov 1, 2013, 5:16:44 AM11/1/13
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Did you also check the clutch and brake pedal switches are in place and
switching properly?

ross....@googlemail.com

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Nov 1, 2013, 7:03:05 AM11/1/13
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Yes it has a new one on. The switches look to be working fine too.

Tim..

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Nov 2, 2013, 9:11:39 AM11/2/13
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<ross....@googlemail.com> wrote in message
news:bd39bce9-1bd6-44c0...@googlegroups.com...
> Yes it has a new one on. The switches look to be working fine too.
>
"look" is entirely different from "electrically switching" .


Tim.

ross....@hotmail.com

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Nov 2, 2013, 4:52:38 PM11/2/13
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They have not been kicked or knocked out of like as said previously.

Tim+

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Nov 3, 2013, 2:12:23 AM11/3/13
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So you haven't established that they're working yet?

Tim

edbo...@gmail.com

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Mar 16, 2014, 6:21:53 PM3/16/14
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Hi there I recently ctanged the alternator on my Ford Focus saloon. After I got the engine back together I tried stating it. The idle speed had dropped to around 200rpm and then cut out. I tried moving the car and it runs fine.

On closer inspection of the engine I noticed a pipe was broken which runs from the fuel intake over the alternator then along the bulkhead to the throttle body. I have replaced this which has improved it some but not cured it. I have noticed what seems to be another 2 pipe connections at the back of the throttle body. I don't know what these are or where the pipe if there is one should go.

When the engine is at idle it will do 1 of 3 things it will rev to low as mentioned before or it will go to the other extreme and Revs at 3to4000rpm. Sometimes it will idle at it's normal 1000rpm but it won't be steady the engine will hunt.

What could cause this and how do I fix it?

Mrcheerful

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Mar 17, 2014, 3:54:58 AM3/17/14
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commonly it is the breather pipe which is low down on the back of the
inlet manifold, it leads around to underneath the coil pack, it
eventually connects to the engine breather box below the exhaust
manifold. very cheap and often fails.

edbo...@gmail.com

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Mar 23, 2014, 10:24:44 AM3/23/14
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Thanks I found the problem it is 2 small caps on the back of the throttle body which I snapped off when changing the alternator. I have replaced them with electrical tape it seems Ford have no part numbers for these caps so the tape will have to do

Mrcheerful

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Mar 23, 2014, 10:32:34 AM3/23/14
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On 23/03/2014 14:24, edbo...@gmail.com wrote:
> Thanks I found the problem it is 2 small caps on the back of the throttle body which I snapped off when changing the alternator. I have replaced them with electrical tape it seems Ford have no part numbers for these caps so the tape will have to do
>
always useful to know, well found.
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