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Oven tripping RCD when turning off

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Lee

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Feb 10, 2017, 12:14:33 PM2/10/17
to
Please no arguments about why it's on an RCD protected circuit, I can't
easily/practically change that at the moment*.
It turns on (it's a fancy one with a SMPSU and LCD display) and if no
heating functions are selected it can be turned off again with no issues.
If a heating mode is selected it will heat up but if it's then turned
OFF it will trip the RCD.
It will, rarely, also trip when the control board/thermostat turns off
the elements, but mostly it's when it's switched off.

It's passing 2mA to ground when it's on (guessing that's the class Y cap
in the PSU) but my meter isn't quick enough to catch the fault current.

I've measured the elements with a Megger (with them disconnected) and
they all check out fine cold and hot so now open to suggestions...

It has umpteen relays on the control board is it possible one of them
could be arcing and upsetting the RCD?


*If it is the RCD at fault it will require changing the CU, as it's
obsolete :(

harry

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Feb 10, 2017, 12:46:56 PM2/10/17
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Some equipment generates "transients" (or spikes in the voltage) which upsets some RCBs.
Especially older ones.
When they first came out, there were lots of problems in this respect.
The problem seems to be overcome these days.
If after testing out there's no apparent fault, you are down to checking the RCB by substitution.
ie, put a new one in and hope the problem disappears.

harry

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Feb 10, 2017, 12:51:44 PM2/10/17
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On Friday, 10 February 2017 17:14:33 UTC, Lee wrote:
Oh, another possibility with cookers.
If left unused, condensation in the ends of the elements can cause a temporary fault.
The insulators are slightly hygroscopic.
When they are heated, the problem disappears.
Can be a bit baffling.

Lee

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Feb 10, 2017, 12:59:47 PM2/10/17
to
On 10/02/2017 17:46, harry wrote:

> If after testing out there's no apparent fault, you are down to checking the RCB by substitution.
> ie, put a new one in and hope the problem disappears.
>
It's an obsolete whole house RCD in the CU
And therein lies the problem.

Also I can't claim the seal fairy has visited because there is a large
"do not remove this fuse" sticker on the cutout :(

VDE gloves and PPE time maybe... wouldn't be the first time :) But older
and maybe a little less eager to take risks these days...

John Rumm

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Feb 10, 2017, 1:52:43 PM2/10/17
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It could be a case of a sensitised RCD - i.e. there is enough total
leakage being seen by the RCD from a combination of circuits, that its
close to its trip limit. At that point, switching transients can be
enough to push it over the edge.


--
Cheers,

John.

/=================================================================\
| Internode Ltd - http://www.internode.co.uk |
|-----------------------------------------------------------------|
| John Rumm - john(at)internode(dot)co(dot)uk |
\=================================================================/

Chris Green

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Feb 10, 2017, 2:33:04 PM2/10/17
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Just pull the fuse. It's odds on no one will notice and if they do
they probably won't care. Keeping yourself safe is more important.

--
Chris Green
·

The Natural Philosopher

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Feb 10, 2017, 2:33:49 PM2/10/17
to
May be irrelevant, but a high impedance mains supply, will place a BIG
step on any live to earth RF caps when a BIG load is switched on.

And that can alter the earth leakage dramatically for a part cycle.

Suggest 150mA main trip and RCBOs where it matters


--
"When one man dies it's a tragedy. When thousands die it's statistics."

Josef Stalin

Roger Hayter

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Feb 10, 2017, 3:28:34 PM2/10/17
to
The people who redid our pole transformer just cut off *all* the seals
in our meter box - I have no idea why the touched anything apart from
the main fuse, but they did - and made no attempt to replace them. So I
reckon there is plausible deniablity there, in the absence of any other
evidence of rewiring.


--

Roger Hayter

tabb...@gmail.com

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Feb 10, 2017, 3:37:37 PM2/10/17
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On Friday, 10 February 2017 17:14:33 UTC, Lee wrote:
If a 2 pole switch disconnects neutral before live, and the fault is at the neutral end of the element, that end goes from about 0v to 240v momentarily, and earth leakage current spikes until the live switch pole is also open. I can't say if that's what's happening without seeing the oven.


NT

Lee

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Feb 10, 2017, 5:23:58 PM2/10/17
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On 10/02/2017 20:37, tabb...@gmail.com wrote:

<snippage>

>
> If a 2 pole switch disconnects neutral before live, and the fault is at the neutral end of the element, that end goes from about 0v to 240v momentarily, and earth leakage current spikes until the live switch pole is also open. I can't say if that's what's happening without seeing the oven.
>
>
> NT
>

Well now... they are using DP relays to switch the elements (why?)* so
that sounds very plausible.


*Unless I'm missing something, I can't see any advantage in doing this,
but they are switching both "ends" of the elements.

What really confused me to start with is that the negative rail of the
12v SMPSU is grounded to the oven and all the control circuitry is 12v
so there are voltages to ground on all the switches and sensors...

Graham.

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Feb 10, 2017, 6:37:31 PM2/10/17
to

>What really confused me to start with is that the negative rail of the
>12v SMPSU is grounded to the oven and all the control circuitry is 12v
>so there are voltages to ground on all the switches and sensors...

Perfectly normal.
--

Graham.
%Profound_observation%

Graham.

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Feb 10, 2017, 6:42:09 PM2/10/17
to
Especially those cheap hobs with solid hotplates.
The problem is so prevalent, I wouldn't be surprised if it was the
source of the "Cookers not on RCDs" advice.


--

Graham.
%Profound_observation%

Lee

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Feb 10, 2017, 7:02:43 PM2/10/17
to
On 10/02/2017 23:37, Graham. wrote:
>
>> What really confused me to start with is that the negative rail of the
>> 12v SMPSU is grounded to the oven and all the control circuitry is 12v
>> so there are voltages to ground on all the switches and sensors...
>
> Perfectly normal.
>

It might be now but it never used to be...that's my excuse anyway ;)


Graham.

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Feb 10, 2017, 7:46:30 PM2/10/17
to
On Sat, 11 Feb 2017 00:02:37 +0000, Lee <cyber...@ukonline.net>
wrote:
I can understand why you would think that, because many cookers have a
simple electronic time-clock with a capacitive wattless dropper PSU,
and the LT rail will be referenced to mains neutral, and not earth.
--

Graham.
%Profound_observation%

ARW

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Feb 10, 2017, 8:58:15 PM2/10/17
to
On 10/02/2017 17:59, Lee wrote:
> On 10/02/2017 17:46, harry wrote:
>
>> If after testing out there's no apparent fault, you are down to
>> checking the RCB by substitution.
>> ie, put a new one in and hope the problem disappears.
>>
> It's an obsolete whole house RCD in the CU
> And therein lies the problem.
>
> Also I can't claim the seal fairy has visited because there is a large
> "do not remove this fuse" sticker on the cutout :(

Don't you mean there WAS a "do not remove this fuse" sticker?


--
Adam

ARW

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Feb 10, 2017, 9:04:40 PM2/10/17
to
Would that not only cause a problem with the RCD when the element is
calling for power.

--
Adam

tabb...@gmail.com

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Feb 11, 2017, 2:35:23 AM2/11/17
to
On Friday, 10 February 2017 22:23:58 UTC, Lee wrote:
Sounds like an easy workaround. Running the elements on max usually fixes any earth leakage - if not it's new element time.


NT

Mike Tomlinson

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Feb 11, 2017, 2:39:50 AM2/11/17
to
En el artículo <04rnA.720429$A_3....@fx37.am4>, Lee
<cyber...@ukonline.net> escribió:

>*Unless I'm missing something, I can't see any advantage in doing this,
>but they are switching both "ends" of the elements.

Guessing here, but maybe to spread the load across two sets of relay
contacts.

--
(\_/)
(='.'=) systemd: the Linux version of Windows 10
(")_(")

Mike Tomlinson

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Feb 11, 2017, 3:12:21 AM2/11/17
to
En el artículo <lcnnA.869303$eY3.6...@fx44.am4>, Lee
<cyber...@ukonline.net> escribió:

>It's an obsolete whole house RCD in the CU
>And therein lies the problem.

Fit a little sub-CU and move the oven to that?

e.g. http://www.screwfix.com/p/bg-3-way-metal-garage-unit-2-mcbs/1926g

>lso I can't claim the seal fairy has visited because there is a large
>"do not remove this fuse" sticker on the cutout

No one will care.

Brian Gaff

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Feb 11, 2017, 3:44:23 AM2/11/17
to
But he says its obsolete

If its a capacitor then try changing these or even put a resistor in series
if all they are for is to suppress junk affecting the logic in the device.
I would also hope any relay system would be so designed not to arc.
Something an old portable radio with medium way will tell you I'd imagine
Brian

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Graham.

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Feb 11, 2017, 7:29:37 AM2/11/17
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On Sat, 11 Feb 2017 07:39:38 +0000, Mike Tomlinson
<mi...@jasper.org.uk> wrote:

>En el artículo <04rnA.720429$A_3....@fx37.am4>, Lee
><cyber...@ukonline.net> escribió:
>
>>*Unless I'm missing something, I can't see any advantage in doing this,
>>but they are switching both "ends" of the elements.
>
>Guessing here, but maybe to spread the load across two sets of relay
>contacts.

Might if they were wired in parallel, but these are effectively in
series.

--

Graham.
%Profound_observation%

Lee

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Feb 11, 2017, 8:36:32 AM2/11/17
to
On 11/02/2017 01:58, ARW wrote:

> Don't you mean there WAS a "do not remove this fuse" sticker?
>
>


Indeed :)

Lee

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Feb 11, 2017, 8:57:08 AM2/11/17
to
Oh dear the label seems to have fallen off the cutout and they must have
forgotten to seal it ;) :)

Oven is now on a NON-RCD mcb, we will have to see how that goes.
If it exhibits a definite failure then I will probably repair it and put
it back on an RCBO.




Lee

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Feb 11, 2017, 9:01:16 AM2/11/17
to
On 11/02/2017 08:44, Brian Gaff wrote:

> I would also hope any relay system would be so designed not to arc.
> Something an old portable radio with medium way will tell you I'd imagine
> Brian
>

Now it's no longer on an RCD I may well try that - not that it will tell
me which one of the umpteen* on the control board that it is.

*Ok there are only 10, but I don't fancy replacing all of them just
because ;)
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