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Boilers and 22mm gas pipes

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Martin Pentreath

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May 4, 2014, 4:28:23 PM5/4/14
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Hi all,

I have a combi boiler around 12 years old which is supplied by a 15mm gas pipe. In fact that pipe was probably run originally in the early 80s to a previous boiler. When I had a man in to inspect it recently he mentioned that when this one goes tits-up a new boiler will need 22mm back to the meter. This will be a significant pain in the arse. Is this true for all cases? The boiler is in a very small flat, so I could get away with something lower powered, although of course with a combi a minimum is needed to get a reasonable flow rate for domestic hot water.

(By the way, the current 27kw combi runs very happily on its 15mm supply, but I guess regs have changed since it was installed?)

Cheers!

Martin

Fredxxx

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May 4, 2014, 5:31:31 PM5/4/14
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There are some pressure drop calculators. If the pipe lengths are short
enough with few elbows it may still be possible to route most of the
pipe in 15mm.

You might still find you fall foul of some new rules such as not
allowing pipe runs within internal stud walls.

John Rumm

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May 4, 2014, 6:34:36 PM5/4/14
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On 04/05/2014 21:28, Martin Pentreath wrote:
> Hi all,
>
> I have a combi boiler around 12 years old which is supplied by a 15mm
> gas pipe. In fact that pipe was probably run originally in the early
> 80s to a previous boiler. When I had a man in to inspect it recently
> he mentioned that when this one goes tits-up a new boiler will need
> 22mm back to the meter. This will be a significant pain in the arse.
> Is this true for all cases? The boiler is in a very small flat, so I

No not true for all cases - depends on the gas rate required.

> could get away with something lower powered, although of course with
> a combi a minimum is needed to get a reasonable flow rate for
> domestic hot water.
>
> (By the way, the current 27kw combi runs very happily on its 15mm
> supply, but I guess regs have changed since it was installed?)

The regs have not changed, as far as I am aware. The same principles
apply - that the pipework should drop no more than 1mBar of dynamic
pressure at full gas rate.


--
Cheers,

John.

/=================================================================\
| Internode Ltd - http://www.internode.co.uk |
|-----------------------------------------------------------------|
| John Rumm - john(at)internode(dot)co(dot)uk |
\=================================================================/

YAPH

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May 4, 2014, 7:38:25 PM5/4/14
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If you have a 27kW boiler then about 300mm of 15mm pipe will drop the
permissible 1mb of pressure between the meter and the appliance! Your
boiler may be running "happily" but it will have seriously low pressure
at its inlet and will probably be running below its rated power.[1]

Since pressure drop as a function of flow rate is very non-linear
increasing the pipe diameter will allow much greater flow: you could run
almost 20m in 22mm pipe with an allowable drop[2], and with 28mm you
could run it down your street. And if the original boiler was rated at
around 12kW just for heating the house with a little extra for the HW
cylinder then it would probably have been fine on yards and yards of 15mm.


[1] you can measure it by timing the rate your gas meter runs with only
the boiler drawing gas. If you have a meter with a clock dial showing
cubic feet then time it for one revolution and divide 1100 by the time in
seconds to get kW. If it's digital take a couple of readings of the last
3 digits a minute or so apart, subtract the readings (to get litres of
gas) and multiply 38.6 by this volume and divide by the time (in seconds)
to get kW.

[2] counting every sharp 90 degree elbow or Tee as half a metre





--
John Stumbles -- http://yaph.co.uk

Teenagers: tired of being harassed by your stupid parents? Act now! -
Move out, get a job and pay your own bills, while you still know
everything!

YAPH

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May 5, 2014, 4:38:46 AM5/5/14
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On Sun, 04 May 2014 23:38:25 +0000, YAPH wrote:

> [1] you can measure it by timing the rate your gas meter runs with only
> the boiler drawing gas.

And running at full power: on a combi run the hot water at full flow


--
John Stumbles -- http://yaph.co.uk

Science is God's way of telling you He doesn't exist.

Martin Pentreath

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May 5, 2014, 3:06:14 PM5/5/14
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Thanks for all replies, especially YAPH.

The original boiler was a system boiler with a cylinder for DHW. With only four radiators in the flat I guess that boiler was pretty low-powered and 15mm was fine. I would guess that the distance back to the meter is easily 12 metres. Clearly the guy who put in the 27kw combi that replaced it cut some corners. Anyway, it sounds like if I want a combi to replace the existing arrangements I will need a new gas pipe, so I'd better bite the bullet.

(BTW I'm assuming that this is not an ongoing safety issue? The boiler is in a rented flat, and has always been given a certificate on its annual checkup.)

Adam Funk

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May 7, 2014, 4:13:13 PM5/7/14
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On 2014-05-04, YAPH wrote:

> On Sun, 04 May 2014 13:28:23 -0700, Martin Pentreath wrote:

>> (By the way, the current 27kw combi runs very happily on its 15mm
>> supply, but I guess regs have changed since it was installed?)
>
> If you have a 27kW boiler then about 300mm of 15mm pipe will drop the
> permissible 1mb of pressure between the meter and the appliance! Your
> boiler may be running "happily" but it will have seriously low pressure
> at its inlet and will probably be running below its rated power.[1]

We just had a combination boiler (30 kW) installed to replace the
32-year-old (IANMTU) slave boiler + cistern + cylinder system. The
plumber upgraded the first section of pipe (from the meter to the T)
from 22 to 28 mm & the third section (the last couple of meters) from
15 to 22 mm. (The middle section remained at 22. The T supplies the
pipe up to the boiler & the pipe to the hob.)

The 32-Y-O boiler was still running, although the new system actually
gets the house up to a decent temperature & stops, instead of running
flat out whenever it's on. The guy who used to service the boiler had
also been warning me that spares would not be available these days.

Capitol

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May 7, 2014, 4:37:21 PM5/7/14
to
Adam Funk wrote:
> On 2014-05-04, YAPH wrote:
>
>> On Sun, 04 May 2014 13:28:23 -0700, Martin Pentreath wrote:
>
>>> (By the way, the current 27kw combi runs very happily on its 15mm
>>> supply, but I guess regs have changed since it was installed?)
>>
>> If you have a 27kW boiler then about 300mm of 15mm pipe will drop the
>> permissible 1mb of pressure between the meter and the appliance! Your
>> boiler may be running "happily" but it will have seriously low pressure
>> at its inlet and will probably be running below its rated power.[1]
>
> We just had a combination boiler (30 kW) installed to replace the
> 32-year-old (IANMTU) slave boiler + cistern + cylinder system. The
> plumber upgraded the first section of pipe (from the meter to the T)
> from 22 to 28 mm& the third section (the last couple of meters) from
> 15 to 22 mm. (The middle section remained at 22. The T supplies the
> pipe up to the boiler& the pipe to the hob.)
>
> The 32-Y-O boiler was still running, although the new system actually
> gets the house up to a decent temperature& stops, instead of running
> flat out whenever it's on. The guy who used to service the boiler had
> also been warning me that spares would not be available these days.

That's the problem with these young 32 year young boilers, you can't
get the parts, although you can for 45 year old boilers like mine!Bought
a new Honeywell gas valve as a spare this year ($50), just happens to
fit British boilers. OK, I accept that there are very few parts in this
boiler and that's why it's so reliable.

Adam Funk

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May 8, 2014, 8:40:58 AM5/8/14
to
On 2014-05-07, Capitol wrote:

> Adam Funk wrote:

>> We just had a combination boiler (30 kW) installed to replace the
>> 32-year-old (IANMTU) slave boiler + cistern + cylinder system. The
>> plumber upgraded the first section of pipe (from the meter to the T)
>> from 22 to 28 mm& the third section (the last couple of meters) from
>> 15 to 22 mm. (The middle section remained at 22. The T supplies the
>> pipe up to the boiler& the pipe to the hob.)
>>
>> The 32-Y-O boiler was still running, although the new system actually
>> gets the house up to a decent temperature& stops, instead of running
>> flat out whenever it's on. The guy who used to service the boiler had
>> also been warning me that spares would not be available these days.
>
> That's the problem with these young 32 year young boilers, you can't
> get the parts, although you can for 45 year old boilers like mine!Bought
> a new Honeywell gas valve as a spare this year ($50), just happens to
> fit British boilers. OK, I accept that there are very few parts in this
> boiler and that's why it's so reliable.

I only know how old the boiler was because, while I was looking for
something else a few days ago, I found some papers that came with the
house. The old one had no electrical connection, just water in & out,
gas in, & a balanced flue through the wall. It had an internal flow
valve that turned up the gas when water was being pumped through it, &
some kind of non-electrical cut-off (which worked) to detect a pilot
light failure. The plumbers found a data plate on the back which said
it was 16 kW in & 11 kW out (so 69% efficient --- the new one is
supposed to be 92%).
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