If you get the pump the other way round, it does not usually make it
pump over (at start up anyway[1]), but it may draw air into the system -
especially as it starts up. That in turn means lots of corrosion since
lots of fresh oxygen is being introduced all the time. (and blockages
from corrosion can cause pump over)
> That was what was wrong with my in laws system - another professional
> install!
Its a common arrangement that normally puts the Feed and Expansion pipe
on the suction side of the pump, so that it does not draw air into the
system, and then the vent on the output side. This does however make it
relatively easy to pump over if the vent does not pass high enough above
the high water level in the header tank before returning to the header
tank. (lots of plumbers install the vent just hooked over the top of the
tank, which means there are only a few inches of dynamic pressure
required to push water up and over the vent looping a couple of feet
above it is better)
My favoured solution is to move the vent to the suction side, but then
tee the F&E pipe into it well below the top of the vent, that way when
the pump sucks on the vent you have two pipes full of water ready to
feed into it - hopefully enough to keep the air out long enough to let
the pressure equalise.
[1] You have to be a bit careful with S plan systems to try and ensure
the pump does not end up briefly pumping against closed valves when the
call for heat is satisfied, since that can cause pumpover as the system
switches off.