Hi Lonnie,
Yeah, I love domes. They're just hard to make
when shaped like a golf ball. So much nicer in terms of cost and amount of
materials. Great for barns, shops, greenhouses, animal shelters, and
accessory structures at least...if not for the covering issue. You can
just drape a cover over it sloppy and stake down, but that's cheesy. It
takes having a good, flat surface to work on....such as a gym or shop
floor....and then covers can be made pretty easily. These Octas, for
example, only require 12 equal triangle cuts of the material....or cut as a
single template. I'd prefer the 12 individuals. Then, if
a surplus vinyl billboard tarp, you can just lay out the triangles and cut
rectangular seam strips to join them. Then put adhesive down and
make it into one large cover.
If using wood 2"x2".....I'd bracket up the
skeleton. Then, just attach each triangle with a nail gun at flat heads or
shoot in screws while leaving overlapping seams and applying glue as you
go. Apply more seam covering as needed. There is
that marine construction shrink wrap that is nice for greenhouses --
especially if you can get it clear rather than white. That is
easily cut and glued. Very cheap skin people use for greenhouses.
Then, when all is lightly draped over the dome, you just run over it with a
rental heat gun (about $75 rather than hundreds, but worth hundreds if you're
doing a lot).
For animal shelters, you need a far more durable
skin. My goats would shred that stuff fully in an hour! I have
a need for smaller, portable, light-weight shelters (Instead of cleaning a barn,
pick it up and move to fresh ground; the tradeoff in colder ground to lay on
versus filthy straw or pine chips and extra labor/ cost there is better in favor
of fresh, clean, dry ground and grass -- as their body heat will warm up the
stable temperature soil anyhow; Adding layer upon layer of pine chips to
underlying compost is standard, but you're always doing that and, if not keeping
up, disease starts fast. I don't use straw anymore as animals will tend to
eat that even where bedding, but pine chips they don't like. Straw is also
harder to clean out.). OSB sheathing board is a good, durable siding
for animals but makes the structure very heavy. Rip-stop vinyl
-- particularly if cheap and easy to repair -- is very strong and
will hold up even against my 300 pound bucks and their horns. That's
why I like surplus billboard vinyl. It's super cheap. These
poly tarps (blue, white, silver) that you can buy locally or by mail are
crap. They're shredded in a year of this sun and rain. But,
the vinyl will go out to 15-20 years or so. The ripstops are smaller and
stronger.
I have a sample two patches here from an
aircraft hangar company that makes them for the war, for ship dry docks, for
everything.....and they poked a tear in it with a knife and invite you to
rip it. Try as I may, I cannot tear it. A tornado could, but
not even the gusts out here. Nor my buck. You can go into this
stuff with a knife and try to open a doorway in the teepee wall, but no
chance. It's that strong. The billboard vinyl -- being thinner --
wouldn't be as strong, but it's cheap enough that you can always double up if
there's a need. I really liked these Octas, but we'll have a need
for about little 72 shelters and the time required in making an Octa is too
long. Therefore, I favored just PVC pipe skeleton layout with elbows and
Tees to make a rectangle base + 3 hoops for the roof + draping a
rectangular sheet of vinyl over the the while thing in arch form.
That leaves better ventillation by summer and winter anyhow. As for
rain and wind shelter, rather than making doors, you just make the quansit
hut style longer so the wind/ draft/ rain only impacts the edges while huddled
together deeper in the tubes.....all is warm and dry. Wind and draft
is not so much an issue as just keeping them dry and having shade by
summer. The thick winter fur and huddles take care of the
rest.
Wanted to build a gigantic one for barn/shop....but
the 50' concrete floor would have been huge and costly while I'll have too many
other things to do. It is also hard to compete with conventional
clear span steel in terms of vertical walls, ease of making a 2nd story,
and ability to attach a crane to the roofing.....which you can't do very well
even if making these of 2x6". The plans submitted to county would be
hokey, not structural engineering stamped. Engineered plans I could
have done for it -- and am still thinking of this option -- but, all in all, I
figure on the higher cost and certainty of throwing up a conventional
barn. The vinyl I had in mind is flame resistant, and so you can weld
inside the structure....but I'm not keen on sparks making holes in the
skin. I suppose we could coat the inner skin with some sheet metal to
protect against that.....or just patch up as needed (which wouldn't be too
often)....but we'll see. Mostly, we can't afford to be screwing
around with a barn project and waiting for it. We'll need
the barn up right away, will have equipment to work on and prepare,
and other operations that need our focus. The cost and material savings
doesn't justify the time and distraction from business at hand while equity gain
on a conventional barn is better than some hokey thing on the field most people
don't understand or appreciate. But I do love the structures all the
same for at least greenhouses. Biggest pain in the ass is the skin.
You can't just hang it on like siding. Takes a little more time and
cutting.
There is something just very aesthetic about the
domes that I find people and animals enjoy, however. Seems something to do
with the overall design harmony. I had a couple test skeletons out here of
the Octas built -- one large; one small. The goats would curiously
check them out, but sometimes I'd find them just standing in or sitting in the
center --- like New Age hippies enjoying the "pyramid power"! :-) I had it
just quickly lashed up with baling wire. In time, they thrashed it all
like drunken rock stars in a hotel and brought the house down to partial
collapse and triangles here and there. I left it as is in curiosity
to see how long it would take them to totally demolish the structure, and to see
if they liked the other shapes. Nope. The collapsed
structure had asymmetric triangles and was a really messy dome. Geometric
harmony was lost. They don't favor rectangles or cubes as much,
either. It has to do with the PHI mathematics to
the structure. Yes, definitely a "pyramid" power to it.
The pyramid -- where at PHI -- is really near perfectly in-tune with the
universal structure. They pyramid is also a perfect
inductor. Vortex patterns, the curling of the DNA helix, the
Fibonnaci sequence, the nautilus sea shell, the vortex swirl of
galaxies, the pentagon & dodeca, explosion, implosion, and so many
things in nature....all are optimum in the Golden Mean Ratio. Even how
light will be refracted, interior reflected, and bounced around inside the
structure as a greenhouse.....I think you will find that crops grow better and
IR loss/ heat preservation works out best in these Octa structures over that of
similar-sized rectangles and quansit styles.
There is another structure I considered for animal
shelters which is far simpler to construct and mathematically strong in its own
way. I'll have to look it up if any are intersted and forget the name, but
it is based in the "hyperbolic parabloid". Google that and search for some
YouTube vids. There was an engineer with the U.N. who was charged with
relocation of oodles of Africans or Latin Americans due to some dam
project. They needed lots of shelters, fast, and cheap. So, he
decided to make the roofs first, and then people could raise the roof and add
walls over time. They used a mix of fiberglass screendoor material + latex
paint / cement over the roof skin. The roof is made of just a square
frame at the bottom and then just four uprights to an apex....with those
uprights starting at the center of each plank, not as pyramid edges, but through
the center face of the pyramid. This results in a kind of warped pyramid
skin that is very strong in tension. I have tested some square foot
patches of the stuff and like it. Compared it to how you'd normally
prepare stucco. Compared it to fiberglass & polyester resin
impregnated cellulose board ("cardboard" box material with the corrugations
crosshatched). Compared it to a square foot of papercrete. Compared
it to reinforced straw/ plaster. Compared to canvas and treated
canvas. Overall, it's very durable stuff....but you have to take
time and put on multiple coats.
For those who like natural materials and all, you
get the stucco feel and look with the latex in there to help keep things
flexible. But, if you need things fast and workable with less screw around
time and cost for agricultural ops....it's hard to beat surplus billboard
vinyl. And billboard vinyl is fun. You never know what you'll
get. Frontside it white or black. Underside of your structures will have
cigarette ads, political ads, Pepsi ads, and generally scantly clad women
(as sex, sex, sex is what sells, sells, sells in our society!). With 72
shelters to make, I know at least one of the goat shacks will be for me kinda
like a teenage boy again plastering supermodels and pinups on the wall!
:-) This time in covering a tractor or for goats.
Perhaps, if we induct some sunlight into an Octa shelter while that light
radiates through mass media sex, sex, sex advertising....the overall vibes
beamed into and concentrated as "pyramid power" with the animals will
favor further rampant debauchery and better breeding
rates? Of course, I may walk out one day to find a bunch of
exhausted goats sprawled on the floor, drunken in liquor and Dos Equis Man life,
and puffing on Marlboro or Virginia Slims smokes.
"Baaaaah!!!! My pastured harem and adventures are extensive
and I am the most interesting buck in the world. Live life richly, my
fellow goats!" or "Baaaaaah!!!! We've come a long way,
Baby!" they'll say. Cheesburger wraps all over the pasture
and "I'm lovin' it, man." Woo hoo!
Yeah, I know what you mean. Feeding coins in
the meter for parking my Lamborghini and jet can be a real pain in the ass these
days! Life is tough! :-) Actually, I just stretched the
Octa out a bit there and stuffed in a Google Sketchup jet for fun; To see how it
would fit in 3-D and get an idea of what it would take and cost to actually
build something at that scale. An old friend of mine is chief pilot on a
fleet of Dassault Falcons and others. Been an company jet pilot a long
time. Sent that to him to think about...as some fleets leave their jets on
the line because you can't hangar them all. Airplanes are best
hangared. Expensive jets you always hangar. Workhorse, fleet
jets and companies that don't do high-end work...or ops that require fast
takeoff (such as air ambulance and military)....you can't hangar them
much. Takes awhile longer to pull out the birds. Little
birds --- Cessnas, Pipers, and others -- often get left out in the weather on
tie-down. Just like with horses, pampered horses get the barn/
stall. Others are lucky to have shade/ rain cover. But that horse
you leave out year-round in the weather has a really sucky life. It
totally thrashes a nice airplane. Sun degrades the tires, instrument
panels, interiors, discolors windows, fades paint. In 5 years of weather,
a new airplane is crap and looks 10 to 20 years-old all around. Costly
things to restore. Mostly, moisture on any metal is bad. Fixed
wing aircraft you can run near forever while engines and mechanical are easy to
make new again and regularly require overhaul. But, what ruins any
aging fleet is loss of the airframes -- particularly the wing spars --
to intergranular corrosion (a flaking corrosion that makes the aluminum spars
come apart like opening pages on a book), which directly relates to moisture
(especially in these coastal moist zones compared to Arizona dry
storage). That's one of the things you're always peeking at through
the wing access panels on inspection, and spraying laquer coatings really helps
slow that down but it is inevitable over the years. The wings and
tail sections are what require protection most. An entire bird
can be built up from just the data plate alone, but -- just like a car -- if the
body is crap....for that particular car, its life is now junk for the scrap
yard, as only a few get restored. Being in the sun raises the cabin heat
greatly. Everything sweats and degrades in the sun.
So, there is a need here in Lake County and around
the world for that unserved little market of cheap, durable, portable
hangars. Things able to hold up under ample winds, weather, and airport
prop wash. Something you can keep staked down, but also roll the bird
into and out of....like a protected boat under a carport. Most just
build a shade canopy, however. Faster, cheaper, etc....but a
full enclosure gives that moisture protection that is important to the airframe,
yet never really taken seriously by owner-operators until too late.
Polymer coatings of the interior airframe are the best bang for the buck
alongside at least using sunshades on the windows, duct caps, pitot tube
covers, tire covers, and they even have battery powered vents & cooling
fans you can stick in the windows to keep cockpit temperatures stable in the
sunlight. That's bare minimum for preserving a nice aircraft on the
flightline while losing only the paint over time. But, you can't beat the
relative luxury of a hangar -- in any form -- for maintenance,
security, tool storage, and overall longevity of all equipment; Same as
cars or boats are best garaged. Nicer the car...the more you garage
it. You don't leave a Ferrari out in the rain and sun is all.
Difference between Ferrari owners and aircraft owners is that airplanes work as
mules. You can have some very expensive equipment worth way more than
dozens of Ferraris all just left out in the weather because the equipment has
serious work to do, not luxury use. Beautiful Leers,
Gulfstreams, Falcons, and helos all just sitting on the flightline with
coverings.....because a fleet operation cannot stick them all in the
hangar....and the hangar is needed by the shop guys for tending to a couple
birds before turning them back out onto pasture. In smaller fleet
aircraft operations, about 20 to 100 birds on the line and 3 to 5 in the
hangar at any time is normal. Less extensive servicing and repairs
you do on the flight line -- rain or shine -- and those times you really miss
the hangar comfort. As the military knows, sometimes it's nice
to just drape a huge canopy over the birds on the line.....particularly when
working in the hot sun or having to do things in the rain. You really
can't work on equipment well when it's pouring rain on you, but sometimes you
have to. Dome structures and vinyl are nice there.
Stan