Hi,
The location of both of those files and the behavior depends on the version of SUAVE. I'll show you the 2.4 relevant info.
The propeller shows this warning when the blades have stalled. It may or may not be an issue. If you do not have a mission convergence error, it's fine, ignore it. What happened was the mission solver tried a condition that made the blades stall, but then found the right solution. If the mission fails and you get that warning (and/or it prints that warning dozens of times), then your propeller is not well designed for your vehicle and mission. So yes, in that case adjust your mission, your vehicle, and the initials guess on the mission.
The
inviscid drag comes from the VLM. If that's NaN it's highly likely that lift is also NaN. In a mission it is computed via a surrogate. It is possible the surrogate points are no good for your problem (different AoA/Mach's). There's an option to disable the surrogate. Missions will take a long time to solve in this case. But it will rule that out, and then you can adjust the surrogate. When you setup your analyses, set this option: aerodynamics.settings.use_surrogate = False
The other thing to help you pinpoint would be to check at the wing level, to know which wings are getting NaN's. The induced.inviscid drag data structure should split it out.
-Emilio