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It’s a fairly common occurrence on the TH10/TH16 that taking the board out to flash it results in the board being slightly too far to the right in the case which stops the connection making correctly. I now drill the hole out to the diameter of the jack and it stops the problems.
Regards
Phil K
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Glad it fixed. BTW you only need sensors.bin if you are using multiple DS18B20s (even that’s changed now.) .