Is it possible that the input netCDF files are stored using netCDF compression but that the output file is not? Iris will only write compressed netCDF output if you explicitly ask it to by including zlib=True in the call to iris.save. In my experience, netCDF file sizes generally match what I’d expect in terms of shape times data type size in the absence of compression, so that’s what is making me wonder if this is the cause. You can check whether the input files use compression by running ncdump -hs on them and checking for the presence of the attribute _DeflateLevel in the output. Of course, you can also check whether the 1.8 GB matches what you would expect based on the data shape and data type size in the input files. These are all just random thoughts - I hope this is useful.
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