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can you weld paperclips?

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richie

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Oct 18, 2004, 10:42:14 PM10/18/04
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I'm in the process of building a model structure. I wanted to use
something strong but light. I thought paperclips would be a good
choice. I would have to join them together somehow...welding,
soldering, brazing?. I've soldered before but that's about it and I
don't really know anything about welding. I don't think using regular
solder (which I normally use for electronics) would be strong enough
to hold the joints under pressure. Would I be able to weld the paper
clips together with one of those little butane micro-torch things?

Thanks.

Larry

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Oct 18, 2004, 11:01:04 PM10/18/04
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"richie" <r...@si.rr.com> wrote in message
news:5e010620.04101...@posting.google.com...

The answer is yes, but it takes lot's of patience and talent. Your question
reminds me of a welder I used to know.

When I was a kid growing up in Seattle, my dad worked at Todd Shipyards. He
worked with a welder by the name of Vince Wyatt (as I recall) that later
opened a welding shop down on Harbor Island. Vince had many 'stick figures'
that he HeliArc'd on top of Copenhagen cans and aluminum soda cans. The
figures I remember were 3 or 4 inches tall, in various poses; a baseball
player, a farmer, etc.

I've never seen anything like it since then. Vince had real talent. I'd love
to have 10% of his ability!

Larry
www.WeldingFaq.com
'Web Guy & Hobbyist Welder'


Leo Lichtman

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Oct 18, 2004, 11:30:11 PM10/18/04
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"richie" wrote: (clip)Would I be able to weld the paper clips together with
one of those little butane micro-torch things?
^^^^^^^^^^^^^
Since you don't trust soft solder to be strong enough, I wonder what kind of
loads you are visualizing. The next step up would be silver solder, which
can be done easily with a jeweler's torch. However, if you get the paper
clip wire red hot in the process, you will likely anneal it, and it may end
up being too soft for the job you are doing. How about giving us a more
compete description of the project? Are you building some kind of structure
out of business cards, or what? Sounds like it could be fun.


Andy Dingley

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Oct 19, 2004, 9:11:21 AM10/19/04
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On 18 Oct 2004 19:42:14 -0700, r...@si.rr.com (richie) wrote:

>I'm in the process of building a model structure. I wanted to use
>something strong but light.

So avoid paperclips.

Get some piano wire (any model shop) and a good pair of side cutters,
rated for "music wire".

Then get a firebrick or two to work on, some wire wool for cleaning,
silver solder, suitable flux (not soft solder flux) and a small gas
torch - the sort with the larger sort of hand-held cylinder are about
the cheapest.

Then clean the wires carefully, make a good mechanical assembly of
them (tie them with soft wire first, or else clamp them somehow). Then
apply a small "pallion" (snippet) of silver solder wire, using the wet
flux to hold it in place. Heat gently under the silver solder melts,
and it should flow beautifully.

Silver solder _is_ expensive. But for a construction of wire, a single
rod of it will last for ages.


BTW - Take a look at Arthur Ganson's sculptures for a bit of
inspiration, www.arthurganson.com

--
Smert' spamionam

Randy Zimmerman

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Oct 19, 2004, 9:09:09 PM10/19/04
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You can solder steel paper clips with soft solder. Done properly it is
quite strong. I would choose 50-50 alloy rather than 40-60 commonly used
for electrical connections.
Choose clips that are not plated and apply paste flux.
I have even soft soldered piano wire for a slot car frame. The ends of
your joints must be tinned with solder before soldering together. For a
simple model keep it simple.
Randy


"richie" <r...@si.rr.com> wrote in message
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johnny

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Oct 20, 2004, 9:30:23 AM10/20/04
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What about JB weld?

Ken Moffett

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Oct 20, 2004, 7:09:16 PM10/20/04
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My experience with JB Weld is that it is very slow curing (~12 to 24
Hrs). Before it cures it tends to creep with gravity, sometimes right
out of the joint. If I were going with epoxy, I'd use the 5-minute
type. Mix thoroughly for two minutes, let sit for a minute or three, and
apply to the joint. It then tends to stay where you put it. The work
time is very short in this case, so you need to be prepared.

One time I tried to glue a rare-earth magnet to a surface with JB Weld.
I came back later to find the epoxy had crept "up" the sides of the
magnet, following the magnetic lines of force. I forgot about what the
filler in the epoxy is. :)

Leo Lichtman

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Oct 20, 2004, 11:06:03 PM10/20/04
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"Ken Moffett" wrote: (clip) I forgot about what the filler in the epoxy
is. :)
^^^^^^^^^^^^^
LOL


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