On Thu, 5 Feb 2015 09:08:16 -0800 (PST), Tim R <
timot...@aol.com>
wrote:
Sorta. There are many ways to use a circuit breaker, each with their
own unique way of causing problems. In my case, my collection of
assorted breakers came from a power supply that I designed, where I
made a big mistake. I used an AC rated breaker for the DC output. Bad
idea.
The contact material for AC and DC breakers are quite different. DC
breakers have a much larger spring to deal with the tendency for
arcing and welding the contacts when opening a high current DC circuit
under load. I did some crude testing and found that after tripping
about 10 times under 3x rated load, the contacts would weld. The same
breaker, with a 3x AC load seemed to work just fine. Moral: Don't
use AC only rated breakers with DC.
I didn't have much trouble using such a breaker as an on/off switch on
the AC side of the power supply. By much, I had to install a PTC
thermistor inrush current limiter on the AC line because the rather
large inrush current was sometimes tripping the breaker immediately
after it was turned on.
The breakers in my pile are the "push to reset" flavor and are not
used as an on/off switch.
A 5 amp breaker will conduct 5 amps forever and not trip. The
time-current curves are far from linear or simple:
<
https://www.google.com/search?q=circuit+breaker+trip+curves&tbm=isch>
For example, a "typical" breaker will require about 3 minutes to open
at 2x the rated current, and about 0.1 sec at 10x the rated current.
After my initial screwup, I spent some time looking at such
time-current curves trying to select a proper circuit breaker. It
would have been much easier if I were allowed to use a combination
thermal-magnetic breaker, but those were far too expensive.
One could also use a PTC inrush current limiter as a temporary fuse.
Too much current and it gets hot and goes "open". The problem is
selecting the right combination of on-resistance and trip current.
<
http://en.wikipedia.org/wiki/Resettable_fuse>
I've had to go through the design process a few times trying to find a
suitable replacement for such a device, that had burned itself to a
cinder and no parts list was available. There's no problem at either
extreme of low current and over-current. However, the dissipation
reached a peak in between these two extremes. At some current,
usually just below the trip point, it gets VERY hot but does not open.
Be careful with these.