Scott Dorsey actually said:
> Many of these are known problems. Things like the cooling system you need
> to plan to replace, and not just the expansion tank but also the thermostat
> body. You may want to consider one of the aftermarket water pumps that do
> not fail also, when it comes time to do your next water pump replacement.
Hi Scott,
I'm extremely familiar with the BMW, but only you and I seem to know what
we're talking about here.
Unlike Tekkie, nospam, & Jeorg Lorens (who can only troll), I'm intimately
familiar that the cooling system overhaul is a standard maintenance item on
the E39, E38, and E46 (all of which use essentially the same Meyle and
Nissan components) and I am also intimately familiar with the metal-vaned
(petersburgh) water pumps.
The gasket-less MAP thermostat isn't all that bad, but since the water pump
has to be removed anyway, we replace them as a matter of course during the
overhauls (I've done about four overhauls of my entire cooling system
myself).
We all have the special counterholding tools for the fan clutch removal and
we often replace the mechanical or hydraulic tensioners (it's arbitrary
which any one bimmer has) and serpentine belt at the same time since all
that stuff has to come off anyway.
We have it down to a science. In fact, most of us have replaced the
expansion tank cap (I think the ORM is 1.2 bar but I'd have to look that
up) with a lower pressure cap, which doesn't prevent anything from
happening *other* than when it blows, it blows out the cap at a lower
pressure so the expansion tank seams don't split.
We also all know to keep the coolant level LOW (at or below the max at all
times) since too many people overfill the expansion tank. Admittedly, when
it's full, it *looks* empty but that is the way it was designed.
> If you haven't replaced your air plenum, you're probably about time for
> doing that to do. Do it before it fails.
I appreciate the advice, but offhand I'm not sure what you're calling the
"air plenum", but if you're talking about that idiotically designed DISA
valve which moderates the intake manifold harmonics, I'm completely
familiar with the DISA valve engineering flaws and have long ago replaced
the innards with re-engineered ones from Gary at German Engineering
(replace the plastic pin with titanium).
> These are _maintenance_ items that you know are going to fail, not
> _repair_ items that you fix when they break. You know it's going to happen,
> deal with it before it fails.
Again, you and I are probably the only people on this thread who understand
what we're talking about so I'm extremely familiar which what breaks on the
typical E39, E38, and E46 (which are all essentially the same depending on
the years designed).
>> 8. AC control (idiotic FSU/FSR blows its mosfets time and time again)
> There's an aftermarket retrofit for this also.
There are *tons* of aftermarket FSUs, but I'm not aware of any design
change to any other component than the FSU itself.
>> 9. CCV (aka PCV) (idiotic design creates mayonaise in cold weather locales)
>
> There'a sheet on that one. you're supposed to clean it when you change your
> oil. And yes, you're supposed to change your oil often. Follow the extreme
> service schedule in the book or get the "old school maintenance" schedule
> from the BMWCCA.
This one I'm also intimately familiar with, simply because, if you know the
bimmer, you know one of the most difficult standard jobs is to overhaul the
CCV because it's in the middle of the engine so to speak.
What we have all done is we have modified our oil dipstick tubes, because
the CCV dumps cold oil into the dipstick tube, which hardens with contact
with water vapor into the extremely badly designed teeny tiny
concentric-circle space in the two-tubed dipstick.
Also we've all changed the CCV components into the modified cold-weather
ones (insulated) but they're a bear to put in because they're fatter and
there's precious little room in the first place.
Suffice to say that you and I are the only two people here who actually
know what we're talking about (Tekkie, nospam, Jeorg, and a bunch of the
other fools don't have a clue what we're talking about when they bash BMW).
It's nice to know that there are some intelligent people here.
Thanks for being intelligent!
>
>> 10. Doors leak water (idiotic lack of glue in the vapor barrier adhesive)
>> 11. Trunk wiring (utterly idiotic design has no concept of opening flex!)
>> 12. Temperature (idiotic placement of the ambient temperature sensor)
>> 13. Windshiled washer system (the entire design is idiotic)
>> 14. Jack pads (idiotic lack of a center pin was replaced under TSB)
>> 15. AC odors (idiotic lack of a way to vent collected water)
>> 16. The cupholders (idiotic design can't be fixed - just throw it away)
>> 17. Wood trim (idiodic material was never tested for lifespan)
>> 18. Windshield molding (idiotic use of recycled rubber was a disaster)
>> 19. Power steering leaks (idiotic design of the I6 hoses & V8 brackets)
>> 20. The front shocks were toast within its first year (warranty fix)
>> Plus assorted standard maintenance (belts, clutch, fluids, brakes, etc.).
>
> Again, a lot of these are maintenance items, others (like the wood trim)
> I haven't heard of.
I left off a few things because that was an ad-hoc list, but just like the
fact that *all* the cluster and MID pixels go bad, all the wood trim
cracks.
It's not actually the wood that cracks; it's the super thick coating of
varnish on the outside that cracks. It's a warranty repair and I had all my
wood trim replaced under warranty, but the replacement wood trim cracked
just the same.
It's a manufacturing and design flaw that they all have.
> You should be on your third set of windshield molding by now if you are
> replacing it according to normal schedule and keeping the car outside.
The good news about the windshield molding is that it doesn't affect
anything other than looks and noise. It's not a weather item so it doesn't
keep out water.
The bad news is that the Germans use too much recycled rubber, which is the
problem with that windshield molding.
Again, I'm impressed that you're the only one on this newgroup who knows
what he is talking about with respect to bimmers. You'll find I know my
model extremely well (probably better than almost any non mechanic you have
ever met).
That's because I "think" about what I'm doing.
And I collaborate with others to learn from them.
Which is the reason, after all, for this thread.
> The power steering leaks again are what you get if you don't purge the
> system annually like the manual says and don't change the hoses when they
> start to fail. By now you should have replaced every rubber part under
> the hood at least once. If you haven't replaced the pads in the shock
> towers and the differential mount, do them now.
I have done an overhaul of the rubber from buna to viton long ago, and the
worst were the SAP/SAS valves in the back of the intake manifold. They're
impossible to get to under the best of circumstances.
The power steering isn't so bad if you clean the power steering reservoir
filter once every few oil changes with gasoline (most people don't know
that it's even there) and if you replace the oetiker (sp?) clamps with
standard hose clamps and replace the hoses.
The V8 has special problems with the power steering pump bracket breaking,
so a standard maintenance item is to check the bolts every oil change.
The I6 isn't bleedable so you have to suck the fluid out the reservoir with
a turkey baster, but it's not all that bad to do. It's just ATF Dexron IV
(now Dexton VI since Dexron IV lost its copyright long ago).
> Most of these things that went wrong are things that a mechanic familiar
> with the vehicle should have expected to go wrong and should have taken
> care of before they went wrong.
I learned of all the issues by running into them and then learning how to
re-engineer them. My point is that most of these known problems span
models, so, BMW *knows* that they build crappy components but they don't
fix them. So that's just bad engineering on BMW's part.
All BMW cares about is the handling and performance, and, those components
are engineered fantastically well.
> Yes, there's a lot of stuff to do every 3,000 miles including checking
> the rubber parts. Yes, there's a transmission fluid change and differential
> fluid change every 30,000 miles. Yes, you need to change your brake fluid
> every two years and your coolant every fall. There is a _lot_ of maintenance
> on these cars.
I disagree with *some* of what you just wrote.
Most bimmer owners have learned NOT to change the "lifetime" transmission
fluid for two key reasons. The first is that many people have had failures
just *after* changing the fluid where the hypothesis is that "stuff" got
mixed up and moved about (like crud). The second is that it's actually not
trivial to change the transmission fluid because of the specific
temperature requirements (which most people skip).
Just like most people skip the 500 pounds of weight to set the ride height
to "normal" when aligning the car, most people skip steps when changing the
transmission fluid - and problems arise as a result.
But I do agree that BMW used crappy BUNA rubber for things that get hot,
such as the valve cover gasket (which fails on almost every engine!). BMW
has since replaced BUNA with Viton but they didnt' tell their customers
that so for years customers were replacing the buna VCG with another crappy
buna VCG.
> Do maintenance and you will not have to do so many repairs.
> --scott
BTW, are you the "Magnum" "Scott" of BMW fame?
If so, we actually know each other and we have common friends who have both
beemers and bimmers.
Either way, it's a *pleasure* to speak with someone who is not only
intelligent, but who knows what he's talking about (which most of the fools
in this thread don't).