On Sat, 4 Jul 2015 10:22:58 -0700 (PDT), "Dave, I can't do that"
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dave...@gmail.com> wrote:
>Is there some form of fan speed controller I can buy off the shelf that I can wire into this? It does not have to be a plug in thing as I can wire it into the wall outlet where the fan is plugged in.
Yes. Being a capacitor run motor, it should respond well to an
inductance-rated phase angle controller. The most common is the
ceiling fan speed control sold at Lowe's, etc.
If the motor is the type that stalls on undervoltage, you're out of
luck. I've never seen a capacitor-run motor that would but there's
always a first.
Even if the fan stalls, it will not cause a fire. Small motors like
those are either impedance protected and/or equipped with a thermal
fuse.
I have a large version of this in my house. I wanted a whole house
ceiling fan but I did not want the noise of a propeller-type so I got
a large 1HP squirrel cage blower from an old central AC and built a
box around it so that it would suck through the louvers I installed in
the ceiling and exhaust into the attic.
I control it with a Lutron 1kW inductance rated commercial lamp
dimmer, available at Home Depot (but not anywhere else, at least in
this area).
I took the stator out of the motor, took it down to the electric motor
repair shop where I sometimes moonlight and dipped it in the varnish
tank and baked it out. This cemented the windings in the slots and
coated the stator iron with sound damping varnish to diminish the
magnetrostriction noise. The motor is now essentially silent even
when running at low phase angles.
The fan is gross overkill on full speed, causing the curtains to
billow out away from the windows all over the house. I designed it
that way so I could run the fan normally at reduced speed which is
again essentially silent.
A fan is a square law device, speed vs flow, so just a small reduction
in speed results in a large reduction in airflow and power draw. The
motor will not overheat.
The type of motor in my fan is called an "air-over cooled" motor. That
is, it is cooled by the air flowing over it. Initially I was a bit
concerned about the reduced cooling flow and of the increased eddy
currents induced in the stator iron by the phase angle control.
So I glued a thermocouple to the winding and monitored the temperature
for awhile. The motor actually ran cooler at reduced speed because
the current demand is so dramatically reduced by the speed reduction.
In summary, all you need is a ceiling fan speed control unit and some
method to splice it into the power cord of the fan. The speed control
normally comes with flying leads so wire nuts and electrical tape will
do the trick.
John
John DeArmond
http://www.neon-john.com
http://www.fluxeon.com
Tellico Plains, Occupied TN
See website for email address