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Dear all,
I'm not at all surprised by this short report. I
must say that my direct experience as an Arcus M owner (s/n 37)
was satisfactory, no major failures of the engine and only a
small series of radiator, exhaust, ignition coils failures, all
easily fixed at the airport.
However I have seen a significant number of these engines lying on the workshop desk with catastrophic internal failures generally unseen in modern engines, especially the injected variants as seen on the Arcus, Quintus and DG1001, even at very low total hours (single, or lower double, digit!).
In most of these cases, I was told that the engine manufacturer strongly suggested replacing the whole engine. I know of only one case where replacement parts (big-end or crankshaft bearings, mainly) have been made available for local repair by trusted operators. Generally, the failure of the bearings leads to damage of the block and/or crankshaft, making an all new engine the preferred solution.
Lubrication comes to my mind as well as the root cause. Unless it's a case of questionable quality control by the producer of the bearings.
In my consideration, the e-injection system MAY be
able to partialize the fuel flow more efficiently than carbs,
for a cleaner combustion. This MAY find confirmation in the
relative cleanliness of the tail fin, when compared with other
engine installations such as EB and HpH. Less fuel equates to
less oil, in our case.
As a side note, on my DG800b, the EGT probes consistently indicate very high combustion temperatures upon throttle reduction, which I was prompted to apply for the sake of "being kind towards the engine". I got to above 800 °C! Looks to me like the air/fuel intake gets way too lean.
In conclusion, on the Arcus and any similar engine, I decided for the following deviations from prescribed procedures:
. Very moderate (150-200 rpm) throttle reduction
during climb, if any.
. Cool-down at no less than 4500 rpm.
. During cool-down, apply full throttle for 1s every 20s (this should activate a rich mixture and therefore inject more fuel than for a rich air/fuel ratio.
. Mixing oil to gasoline with no less than 2.5% ratio.
. Hand rotating the propeller after each flight, getting a memory of normal sounds and trying to notice any changes in these sounds.
I'd recommend each owner to notify these engine
failures to the technical authorities for the appropriate
actions to take place.
all the best landings,
Aldo Cernezzi