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Jason Ramgel

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Jul 12, 2024, 3:13:36 PM7/12/24
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The history of metallurgy in the Urals stands out to historians and economists as a separate stage in the history of Russian industry and covers the period from the 4th millennium BC to the present day.[1] The emergence of the mining district is connected with the history of Ural metallurgy. The geography of the Ural metallurgy covers the territories of modern Perm Krai, Sverdlovsk Oblast, Udmurtia, Bashkortostan, Chelyabinsk Oblast and Orenburg Oblast.[2]

In the 18th century, periods of formation and development of industrial metallurgical centers stand out in Urals metallurgy, for example, the rapid construction and economic growth of more than two hundred metallurgy factories during the 18th to the first half of the 19th centuries[3] until the abolition of serfdom on February 19, 1861 in the Russian Empire, which led to reductions in the labor force.[4] There was also a sharp drop in production rates in the early 1900s but that was followed by recovery and growth by 1913. In the 20th century, after recovering from the decline caused by the Russian Revolution(s): 1905, February 1917, and October 1917 and the Russian Civil War (November 1917 - June 1923),[5] Ural metallurgy had a strategic impact on ensuring the defense of the USSR on the Eastern Front of World War II which is known in Russia as the Great Patriotic War. In the 21st century, the development of metallurgical enterprises in the Urals is associated with the formation of vertically integrated full cycle companies.

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The main milestones in the development of metal production technologies in the Urals include the transition from bloomery or the old iron production method to the Kontuazsky forge (for remelting heavy scrap)[6] and the puddling method[7] in the second half of the 19th century. Later, there was the development of hot blast at the end of the 19th century. Further, there was a transition to coke fuel and the introduction of steam engines. Finally, there was the development of open-hearth and Bessemer methods of steel production at the beginning of the 20th century.

The first period of metallurgical production in the Urals date back to the 4th and 3rd millennia BC. During the Bronze Age, primitive copper-bronze metallurgy was developed among the pastoral tribes of the Urals. The beginning of the development of the Kargalinsky copper ore deposit, located along the Kargalka and Yangiz Rivers, began during this period.[8] In the first half of the third millennium BC, centers of copper metallurgy were formed in the Western Urals and in the Kama region, the ore base that provided numerous mineral deposits of copper sandstone.[9]

The second millennium BC was characterized by the massive spread of copper-bronze metallurgy practically throughout the Urals, and the development of new technologies and metal processing. The Seima-Turbino phenomenon of the distribution of high-quality bronze products in the vast expanses of the forest-steppe zone of Eurasia belongs to this period.[10][11] The centers of metallurgy of the Southern Urals of the 2nd millennium BC include settlements of the Sintashta, Abashevo and Arkaim cultures.[12] The development of bronze metallurgy in the Urals was hindered by the lack of tin deposits, the alloying of copper which allowed to obtain high-quality bronze.[note 1] Therefore, the metal objects found at the excavations of the Bronze Age settlements are mainly represented by products made of ordinary copper and arsenic bronze.[14]

During the period from the end of the 2nd millennium BC to the beginning of the 1st millennium BC, the most ore-rich areas of the southern Ural copper mines were depleted and abandoned. In the middle of the first millennium BC, metallurgical products were mastered by representatives of Srubnaya culture. In the second half of the 1st millennium BC, there were isolated pockets of Ananyino culture in the Kama-Volga region and Itkul culture in the Urals.[14]

The appearance of iron in the Urals dates back to the 1st millennium BC. In the Kama-Volga region iron products were made from the 8th to the 6th centuries BC, and in the Ural Mountains from the fifth to the fourth centuries BC. In general, the massive penetration of primitive iron metallurgy with the use of forges in the Urals began in the middle of the 1st millennium BC. Forest tribes of the northern Urals and in the north of Western Siberia mastered iron metallurgy by the end of the 1st millennium BC. In the settlements of the Gorokhovo and Kara-Abyz cultures, along with bronze, iron products were found to be in use.[15]

The 1st millennium AD was characterized by the massive distribution of iron in the Urals and Western Siberia. The oldest blast furnace in the Urals, belonging to the Pyanoborsk culture, was discovered by Vladimir Gening at the settlement of Cheganda I, on the territory of modern Udmurtia. Also, for the settlements of the Upper Kama region at the beginning of the Iron Age, the separation of metallurgical production into a separate craft was characteristic, which made up the specialization of entire villages or parts of them. The spread of iron crafts was facilitated by the resettlement of the Ugric tribes of the Petrogrom culture in the Urals. Remains of iron-smelting furnaces of the 6th-9th centuries were found during excavations of hill forts near modern Yekaterinburg.[16][17]

In the 11th to the 13th centuries, metal goods made by Western European artisans began to penetrate the Urals through trade routes, which contributed to the expansion of the range of products smelted. Excavations at the Kama settlements or hill forts of Idnakar, Vasyakar, Dondykar, Kushmansky, and others have shown that in the 11th to the 15th centuries the main unit for smelting iron[note 2] was a blast furnace. The metalworking complexes consisted of forges and tool kits. The development of heat treatment and welding of metals proceeded unevenly throughout the Urals.[20] In the 1st millennium, the main products of metallurgists were items for military and hunting purposes: arrowheads, spears, axes, knives, and fishhooks. From the beginning of the second millennium, agricultural implements began to predominate.[21]

By the end of the 1st millennium, ore mining and its own copper-bronze and iron production in the Urals gradually ceased due to the depletion of available resources, competition with more developed cultures, and ethnographic changes that had begun. The penetration of Russians into the Urals, associated mainly with the abundance of furs in the region, facilitated the infiltration of new technologies, including metallurgical ones. In the 17th to the 18th centuries, abandoned ancient mines served as a kind of indicator for geologists in search of ore. With the help of such finds, the Gumeshev and Kargalin deposits of copper ores, the deposits of the Verkh-Isetsky (Upper Iset) and Kyshtym mining districts, as well as the Mednorudyansk deposit were discovered.[22][23][24]

During the period of active colonization of the Urals, which began in the 14th to early 15th centuries, there were rumors about subsurface deposits in Perm land and Yugra. But when conditions were dangerous for the settlers, because of the indigenous population, industrial land development was practically not carried out. In 1491, Ivan III sent an expedition to the Northern Urals, to Pechora, with the task of searching for silver and copper ores. As a result, a small silver ore deposit was discovered on the Tsilma River, which was quickly developed. Ivan IV declared the prospecting and mining of ores a state monopoly and in 1567-1568 he sent an expedition to search for silver and copper ores on the Yayva River. The expedition ended in vain. In 1568, Ivan IV allocated extensive lands to Y. A. Stroganov in the Kama region with permission to use iron ores, but was banned from using silver, copper and tin ores, and he had to immediately report their discovery to Moscow.[25][26][27][28][29][30][31]

The active resettlement of Russians to the Urals was facilitated by the agrarian crisis of the agricultural central part of Russia at the end of the 16th century. From 1579 to 1678 the Russian population of Great Perm increased from 2,197 to 11,811 households (by 463%). By 1724, the population of the Urals was already about 1 million people, while the total population of Russia was about 14 million people.[32]

Until the beginning of the 17th century, all of the Ural and Russian metallurgy was locally handcrafted production in the form of small peasant blast furnaces and forges, in which all the processes of obtaining finished products were concentrated.[33]

Beginning in 1618, the government on an almost continual basis organized expeditions to the Urals and Siberia to search for ore deposits. Also, the practice of issuing permits was used, which made it possible to search for ores throughout the territory of the state.[34]

In the 16th-17th centuries, primitive blast furnaces were built by peasant families in the forests adjacent to their villages. The resulting metal pieces were processed into iron in forges or sold.[35] It is known that 40 years before the arrival of Georg Wilhelm de Gennin to the Urals, the peasants of the Aramil settlement smelted iron in small furnaces and sold it, paying tithes to the district office.[36][37] Even at the beginning of the 18th century, the smelting of ore in small blast furnaces[note 3] was widespread in many regions of the Urals. In 1720-1722, the artisanal farms of the Kungur district produced 3 thousand poods of iron, 203 poods of strip iron and 897 poods of other varieties.[38][39][40] Subsequently, artisanal metallurgical production was legally prohibited on the initiative of G. W. de Gennin.[41][42]

In the 1630s, with the involvement of foreign engineers, the construction of arms metallurgical factories began in the central part of Russia.[43] Despite the construction of more than 20 state and private factories in the central region in the 17th century, the country experienced a shortage of metal and continued to buy it abroad. In 1629, 25 thousand poods of iron bars were bought in Sweden.[44] To meet the needs of the Ural and Siberian enterprises (primarily salt-making) and settlements settled by Russians, iron was purchased in the central regions. At the same time, the cost of the metal increased sharply with the distance to the east due to transport costs.[45] The impetus for the development of the Ural industry at the beginning of the 17th century was the plans of the authorities to create metallurgical enterprises in the eastern regions of Russia. After his trip abroad, Peter I, realizing the shortage of coal in the central regions and the need to strengthen weapons potential, ordered the construction of mining plants in the Urals, providing them with engineers from Tula, Kashira and other factories. The Ural factories were built on the model of factories in central Russia, which, in turn, were created using the French, German and Swedish types.[46] The rapid development of the metallurgical industry in the Urals in the 17th-18th centuries was facilitated by the abundance of rich natural alloyed (copper, chromium and vanadium) ores in the region, as well as the availability of accessible forest and water resources.[47] The lack of railways led to the development of a large number of small mines. Iron ore reserves were considered practically inexhaustible, while copper ore reserves, on the contrary, were quickly depleted, which led to the closure of 40 copper smelters in the Western Urals in the late 17th - first half of the 18th century.[48][49][50][51]

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