Process Engineer III

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Oct 19, 2022, 7:37:40 AM10/19/22
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Position overview

The Process & Instrumentation Engineer III provides process engineering, process development establishes and maintains instrumentation, control and electrical standards for the site and maintain the installed base of control systems including validation documentation and programming and project management support to Curia-Wisconsin.

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Supervisory responsibilities

This position does not have supervisory responsibilities.

Essential job duties - Process

  • Evaluate potential new products, develop PFDs, P&IDs, establish chemical balance for each production step, assess capital requirements

  • Project engineering and management of process and plant improvement projects as required

  • Develop and assist in execution of validation protocols required to maintain compliance with cGMPs

  • Process engineering support for Production department efforts including: scale-up of new products; and general liaison between Engineering and Production

  • Analyze chemical processes by statistical and cost analysis to prioritize improvement efforts

  • Lead teams in special projects involving single or multiple disciplines or organizations

  • Identify and evaluate new equipment/technologies that enhance our manufacturing capabilities

  • Train and develop production staff as required

  • Provide technical support to Production, Maintenance and Quality for process, equipment, and quality issues

  • Travel to customer facilities to support sales/engineering presentations as required

  • Follow Curia’s dress code and personal protective equipment SOP

  • Perform all duties within the guidelines outlined by Good Manufacturing Practices for active pharmaceutical intermediates and site Safety Program requirements

  • Perform all duties in an environmentally compliant manner in accordance with the site Environmental Program requirements

  • Recommend and implement methods to increase the quality of products and/or service

  • Participate in self-development activities

  • Exhibit safety awareness and safe work practices

    Essential job duties – Instrumentation

  • Manage capital projects related to instrumentation, controls and electrical and direct department activities to achieve the goals of the project

  • Establish and maintain instrumentation, control and electrical standards at the facility

  • Provide instrumentation, electrical and process control support for capital projects

  • Assemble and maintain validation documentation, loop & wiring drawings, P&IDs, etc. for installed control systems at the site

  • Assist design personnel with Instrument Location plans, PLC Panel layouts, and I/O Wiring Diagrams

  • Ensure that projects are installed and completed per design specifications, plant standards, and conform to regulatory requirements such as NFPA, NEC, etc.

  • Supervise Instrumentation, Process Control, and Electrical contractors on site in all aspects of their work

  • Procure equipment and services from outside vendors to meet site instrument, control and electrical requirements; prepare detailed specifications, obtain competitive quotations where applicable, and prepare capital acquisition requests and purchase requisitions

  • Provide technical assistance and support to the production, maintenance and quality departments as needed, including off-hours support

  • Maintain Foxboro I/A Systems in the plant including installation and upgrades with both hardware and software:

  • Develop, implement, and maintain the automated batch & continuous control process programs in the DCS

  • Implement formula and recipe changes in the DCS

  • Update, modify, change, and maintain the DCS graphic displays

  • Conceptualize, present and supervise the modernization of the electrical infrastructure of the site to optimize resource utilization, maximize reliability, and accommodate future expansion plans

  • Maintain control system checkout and startup, including PLC ladder logic & graphical interface

  • Develop and implement process control improvements, including the selection/sizing of control valves, flow measurement devices, and field instrumentation

  • Recommend, evaluate, and implement process improvements. Initiate and support continuous improvement activities through Lean Six Sigma principles

  • Support the guiding principles of Responsible Care to continually improve the plant's safety, health and environmental performance

  • Support the Quality Improvement Process. Plan strategies to ensure error-free work and convey this in the daily performance of various duties

  • Perform analysis, detailed design (including documentation), capital request preparation, installation, start-up/checkout/debugging, and cost control of assigned projects

  • Initiate and facilitate Management of Change Request. Manage records regarding all system software changes and communicate any changes to affected employees

  • Manage contractors and maintenance staff during project installations

  • Monitor plant systems, analyze performance, and initiate action for optimization to achieve plant goals for safety, productivity, and cost effectiveness

  • Draft, review and approve Standard Operating Procedures

  • Assist all departments in investigations of instrument related issues including completion of assigned deviations and CAPAs

  • Recommend and implement methods to increase the quality of products and/or services

  • Participate in self-development activities and training of others

  • Exhibit safety awareness and safe work practices. Protect employees and visitors by maintaining a safe and clean working environment

    Education, experience, certification and licensures Required

  • Bachelor’s degree in Chemical or Electrical Engineering or related field

  • Minimum 5-8 years of applicable engineering experience

  • Experience in developing and preparing Process Flow Diagrams (PFD), programmable logic controllers (PLC), Water/Wastewater controls and other process control systems

    Preferred

  • Experience with Distributed Control Systems (DCS)

  • Capital project experience

    Knowledge, skills and abilities - Process

  • Excellent oral and written communication skills

  • Proficient in documentation

  • Ability to work with others in a team environment




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