Ideally precise enough to bundle together without gaps.
There's nothing on the market, anywhere in the world, accurate enough to
construct Coffin's Hexstix puzzle. You'll have to make your own which
requires precision jig building skills.
Let me know what you come up with. Us puzzle maker are always looking for
hexagonal stock and techniques for making it.
--
Steve Strickland, Puzzlecraft
st...@puzzlecraft.com
www.puzzlecraft.com
Having never tried to make a hexagonal dowel myself, my first guess would
be to use something like a milling machine with a dividing head.
Flyrod makers use a block plane and a steel mold to shave strips of bamboo
into perfect 60 degree triangles for assembly into hexagons. Accuracy is
at least as good as milling, if invisible glue lines are proof. Redesign
the mold to cut hexagons instead of triangles.
In Coffin's 1985 book he describes an attempt to use a vertical mill and
states that the results were unsatisfactory. The problem is the wood
flexes against the face cutter. He ended up having the puzzle made in
plastic and only a few prototypes were ever made in wood.
Mixed results have been achieved using square stock on a table saw with an
angled jig, but not working from a center of rotation makes it quite
difficult to get excellent results.
You might properly support the stock if it were first turned into round
dowel and then cut into hexagonals using the same center of rotation.
Pretty expensive method but I think it might work. For this, a milling
attachment on a lathe would be preferred over a vertical mill.
Ron Headon
Swindon, England
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