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Hexagonal dowels

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Marcel Goulard

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Jun 22, 2001, 6:29:23 PM6/22/01
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Does anyone know where 1" (or 1 1/2") wooden dowels with precise hexagonal
cross section could be found?
ie. All sides the same length and the same interior angles (120 degrees per
internal angle)?

Ideally precise enough to bundle together without gaps.


Steve Strickland

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Jun 22, 2001, 8:47:31 PM6/22/01
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In article <7FPY6.75$LO6....@news-nb00s0.nbnet.nb.ca>, "Marcel Goulard"
<sus...@nbnet.nb.ca> wrote:

There's nothing on the market, anywhere in the world, accurate enough to
construct Coffin's Hexstix puzzle. You'll have to make your own which
requires precision jig building skills.

Let me know what you come up with. Us puzzle maker are always looking for
hexagonal stock and techniques for making it.

--
Steve Strickland, Puzzlecraft
st...@puzzlecraft.com
www.puzzlecraft.com

Roy Smith

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Jun 22, 2001, 8:59:46 PM6/22/01
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st...@puzzlecraft.com (Steve Strickland) wrote:
> Us puzzle maker are always looking for
> hexagonal stock and techniques for making it.

Having never tried to make a hexagonal dowel myself, my first guess would
be to use something like a milling machine with a dividing head.

Dr. Rev. Chuck, M.D., P.A.

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Jun 23, 2001, 5:58:13 AM6/23/01
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Flyrod makers use a block plane and a steel mold to shave strips of bamboo
into perfect 60 degree triangles for assembly into hexagons. Accuracy is
at least as good as milling, if invisible glue lines are proof. Redesign
the mold to cut hexagons instead of triangles.

Steve Strickland

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Jun 23, 2001, 4:15:06 AM6/23/01
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In article <roy-745881.2...@news1.panix.com>, Roy Smith
<r...@panix.com> wrote:


In Coffin's 1985 book he describes an attempt to use a vertical mill and
states that the results were unsatisfactory. The problem is the wood
flexes against the face cutter. He ended up having the puzzle made in
plastic and only a few prototypes were ever made in wood.

Mixed results have been achieved using square stock on a table saw with an
angled jig, but not working from a center of rotation makes it quite
difficult to get excellent results.

You might properly support the stock if it were first turned into round
dowel and then cut into hexagonals using the same center of rotation.
Pretty expensive method but I think it might work. For this, a milling
attachment on a lathe would be preferred over a vertical mill.

CW

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Jun 23, 2001, 8:03:20 AM6/23/01
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If this is the case, he was doing somthing wrong. The only difficulty with
this method is that of stresses in the wood causing it to warp, but that
would be the case with any cutting method. Several methods come to mind, non
of which are particularly simple and a lot would depend on the length of
dowels to be made.
--
CW
KC7NOD
"Steve Strickland" <st...@puzzlecraft.com> wrote in message
news:steve-23060...@66.76.9.19...

> In Coffin's 1985 book he describes an attempt to use a vertical mill and
> states that the results were unsatisfactory. The problem is the wood
> flexes against the face cutter. He ended up having the puzzle made in
> plastic and only a few prototypes were ever made in wood.
>

Ron Headon

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Jun 25, 2001, 4:38:43 PM6/25/01
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I know this probably won't help in the least but I happened to be reading
this message while fiddling with a pencil - a hexagonal pencil! Not much
good as a dowel but it might be worth trying to work out how pencil
manufacturers achieve it.

Ron Headon
Swindon, England

"Marcel Goulard" <sus...@nbnet.nb.ca> wrote in message
news:7FPY6.75$LO6....@news-nb00s0.nbnet.nb.ca...

Pswinggolf

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Jun 25, 2001, 11:27:44 PM6/25/01
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>Subject: Re: Hexagonal dowels
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Pencils made in iwo pieces. I forget what they call the blank pieces, but thet
are made a dozen or so to a blank, and the grooves for the lead are machined on
one side and the top half is machined with three sides. With as large a scale
as they are made on, and the small size of the blanks, they can afford custom
tooling. There was an article in Fine Woodworking on them some years back.


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