On Tuesday, August 25, 2015 at 11:57:23 PM UTC-5, -MIKE- wrote:
> I don't know if this would work for your particular situation but there
> is a technique where you drill out a hole and fill the hole with the
> same sized dowel.
>
> Drill out the bad wood with whatever sized bit matches the dowel you'll
> use to plug it. Insert the dowel with glue. Once the glue dries, drill
> and insert the new screw. This works particularly well if you can cut
> your own dowels using the same type of wood and match the direction of
> the grain when inserting the dowel.
If he is replacing a screw used to connect the table legs, odds are no one will see it (going by the counter sink description) so grain orientation is a nicety but not necessity.
I use the process you describe above often and have for about 40 years now. The harder the wood, the softer the plug wood is the better you can plug and re-thread your hole.
I use this technique when replacing old hardware, reattaching old connectors, resetting hinges, etc. I always keep a couple of sharp knives in my pocket, and I take a piece of soft wood, say a large splinter from a 2x4, and simply shave a round, tapered plug to use. It literally takes seconds and I leave the splinter long so I can tightly fit the plug to the hole. I get the plug to the right size and taper, then fill the screw hole with glue and a bit more in the plug. Put the plug in the hole and then tap it tight with a couple of shots from a hammer.
The plug should fit tight enough that you can cut off the waste from your plug with a sharp chisel and then wipe off any excess glue. If it is a small screw such as for door hinges, I immediately trim the waste and re-drill. If it is a larger hole I am filling, I cut the waste away, the allow the glue to penetrate the plug and the existing hole. I wait about 30 minutes and re-drill. It isn't unusual for me to replace door hinges in a great old wood door and have to do that to all the hinge holes.
I have never had a screw fail when the hole is filled with a soft, tapered plug. I was shown that in my first year of construction not as a repair, but as a way to cover up a mistake I made when I drilled the hole in the wrong place!
Robert