Google Groups no longer supports new Usenet posts or subscriptions. Historical content remains viewable.
Dismiss

I would like to make my own Sterling and Argentium Metals... Is this possible ?

377 views
Skip to first unread message

Jman

unread,
Mar 3, 2008, 2:00:29 AM3/3/08
to
I currently possess a large number of pure silver bars (500 oz's) and
a LOT of pure copper. Can I combine (using a proper scale) the proper
weights and make my own Jewellry grade silver in a crucible ? I've
seen many a link where this is being done, but I have never spoken
with anyone who has "Actually done it".

Is the process more difficult than it looks ? Is making a strip sheet
of sterling or argentium even possible without foundry type tools ?

Are there other metals that one can produce in a shop environment ?

Some Tools / supplies currently on hand:

-Kiln (very soon)
-Oxy/Ace Torch
-MAPP / Propane
-Small crucibles
-Stainless Steel, Carbon Plates, etc...
-Lots of silver, Copper, Bronze, Brass, Steel, etc...

Cheers,

/FC

Peter W.. Rowe,

unread,
Mar 3, 2008, 2:09:22 AM3/3/08
to
On Sun, 02 Mar 2008 23:00:29 -0800, in rec.crafts.jewelry Jman
<moogl...@hotmail.com> wrote:

>>I currently possess a large number of pure silver bars (500 oz's) and
>>a LOT of pure copper. Can I combine (using a proper scale) the proper
>>weights and make my own Jewellry grade silver in a crucible ? I've
>>seen many a link where this is being done, but I have never spoken
>>with anyone who has "Actually done it".
>>
>>Is the process more difficult than it looks ? Is making a strip sheet
>>of sterling or argentium even possible without foundry type tools ?
>>
>>Are there other metals that one can produce in a shop environment ?

Sure. lots of gold alloys, in particular, are fairly easy to alloy on one's
own. Often, jewelers buy the premade alloys, without the precious metal, to
save the work of the precision mixing of the more volatile componants, remxing
it only then with the required gold to get the needed result. With silver, it's
simpler. Since standard sterling silver is only silver and copper (7.5 percent
copper by weight), it's easy enough to make it up on your own. The main trick
is controlling oxidation, so the resulting ingot you pour is solid, rather than
shot through with bubbles and included oxides and the like. This takes some
care and skill, but it's not technically complex. Making an ingot from which
you'll roll wire or pour shot for casting is somewhat simpler to get good
results than an ingot which you expect to roll into good quality sheet metal,
since small bubbles or blisters in a wire ingot tend to form threadlike
impurities down the center of the wire, where it causes little harm, while the
same blisters/bubbles in a sheet ingot roll out into wider blisters which, when
annealed give you bubbles and defects in the sheet that DO matter. Poor quality
shot for casting can often be fixed when you again melt in, perhaps in smaller
quantities, for casting, and then, defects often tend to float, staying in the
sprue or button. Well, not always, but defects in castings like you'd get are
common enough when you use purchased shot, since they form just as easily during
the melt for casting as when you made the original alloy.

Argentium, however, is a proprietary alloy. You buy it. You're not supposed to
infringe on the patent holders alloy recipe, and they don't sell it as a
"master" alloy to which you'd add silver. No doubt they'd trade you fine silver
for argentium, if you deal with a metals dealer who also buys metal as well as
selling it, as most do...

Peter

Ted Frater

unread,
Mar 3, 2008, 3:13:47 AM3/3/08
to

Assuming youve got the suitable kiln, crucible tongs etc,
in your tool list to fail to mention the following youll also need.
For casting 3/8th in diarod youll need either a 2 part cast iron mould
or a casting tray .
this has long grooves in it for casting rod.
also youll need the cast iron moulds for casting the slab ingots that
are the precourrser to making sheet.
also youll need a rolling mill for the sheet, and a 2 ton draw bench
and draw plates suitable to draw down from the 3/8th in dia rod.
Tho some will say you can break down this larger size in a rolling mill
specially designed for this task.
Have fun.
there are lots of wrinkles in casting oxide free bar and rod.
Thats for later when youve found out theres more to casting silver
than you realised.

mbstevens

unread,
Mar 3, 2008, 12:09:20 PM3/3/08
to
Jman wrote:
> I currently possess a large number of pure silver bars (500 oz's) and
> a LOT of pure copper. Can I combine (using a proper scale) the proper
> weights and make my own Jewellry grade silver in a crucible ? I've
> seen many a link where this is being done, but I have never spoken
> with anyone who has "Actually done it".
>
> Is the process more difficult than it looks ? Is making a strip sheet
> of sterling or argentium even possible without foundry type tools ?

Alloying is fun for small quantities.
If you have only a hand rolling mill, it
could take a _lot_ of time and strength to hammer
and roll out 500 ounces! It takes me most of
a day to make a little sheet.

There is almost certainly a better way to use your time.
Perhaps you should just process it to use in castings, or
trade most of it in to a metal dealer for the kind of sheet
you want. But keep a bit of the silver on hand for
making little sheets of fun stuff like
shibuichi.

Jman

unread,
Mar 4, 2008, 1:59:15 AM3/4/08
to
On Mar 3, 10:09=A0am, mbstevens <NOXwebmast...@xmbstevensx.com> wrote:
>
> Alloying is fun for small quantities.
> If you have only a hand rolling mill, it
> could take a _lot_ of time and strength to hammer
> and roll out 500 ounces! =A0It takes me most of

> a day to make a little sheet.
>
> There is almost certainly a better way to use your time.
> Perhaps you should just process it to use in castings, or
> trade most of it in to a metal dealer for the kind of sheet
> you want. =A0But keep a bit of the silver on hand for

> making little sheets of fun stuff like
> shibuichi.
>


Sorry for the confusion,

I purchased the silver as an investment. 4 of the bars are 100oz
bricks w/ serial #'s so I won't be using those for now..(although I
suppose I could..)
I looked into the price of sterling sheet and almost 'sheet' my pants
once I saw what the dealers wanted for those tiny sheets of silver.
With the prices they were asking for sterling, I figured I could put a
LOT of time and labour in to making my own. Especially seeing as how
inexpensively I bought my bars of fine silver !

In addition to the larger bricks, I do have about 250 oz's in smaller
quantities and many of them are 1 and 10 oz's bars. I figured these
would be 'perfect' for melting down with some copper to make sterling,
or something in between (if that's recommended). I'm just not clear
on what I do with the silver once I have it melted. I figured that I
would need a rolling mill, but I wasn't sure what to do between the
crucible and the rolling, etc....

- If I were to add more silver and less copper to the melt, would that
help much with the tarnishing, or would I be better off just merely
melting the fine silver and using that instead ?
- Any suggestions as to a good source for producing ones own silver /
gold etc... ?

BTW, I Googled "Shibuichi"....WOW, that looks very cool indeed. I had
no idea there were so many different colors you could achieve with
such subtle changes in silver and gold...
Pretty amazing really.

Cheers,

/FC

Jman

unread,
Mar 4, 2008, 2:00:14 AM3/4/08
to
On Mar 3, 1:13=A0am, Ted Frater <ted.fra...@virgin.net> wrote:

> =A0 Have fun.
> =A0 there are lots of wrinkles in casting oxide free bar and rod.
> =A0 Thats for later =A0when youve found out theres more to casting silver
> than you realised.- Hide quoted text -
>
> - Show quoted text -

Yes, you are definitely correct... I am slowly coming to that
realization now.

Jman

unread,
Mar 4, 2008, 2:00:31 AM3/4/08
to
I thought this was interesting....

http://www.youtube.com/watch?v=-MeyzYxOM2c&NR=1

Looks like a graphite mould. I suppose the graphite would help with
the oxidization wouldn't it ?
The Rolling machine looks pretty expensive.

Cheers,

/FC

Séimí mac Liam

unread,
Mar 4, 2008, 2:01:04 AM3/4/08
to
"Peter W.. Rowe," <rec.craft...@earthlink.net> wrote in
news:5h8ns35gkf8see0ug...@4ax.com:

> Argentium, however, is a proprietary alloy. You buy it. You're not
> supposed to infringe on the patent holders alloy recipe, and they
> don't sell it as a "master" alloy to which you'd add silver. No doubt
> they'd trade you fine silver for argentium, if you deal with a metals
> dealer who also buys metal as well as selling it, as most do...
>


Peter, an information on whether the specific alloy used in 'Argentium'
is or can be patented, copyrighted, trademarked other than if used in
conjuction with the trademarked name Argentium?

--
Saint Séimí mac Liam
Carriagemaker to the court of Queen Maeve
Prophet of The Great Tagger
Canonized December '99

Peter W.. Rowe,

unread,
Mar 4, 2008, 2:09:06 AM3/4/08
to
On Mon, 03 Mar 2008 23:01:04 -0800, in rec.crafts.jewelry "Séimí mac Liam"
<gwy...@comcast.nospam.net> wrote:

>>
>>Peter, an information on whether the specific alloy used in 'Argentium'
>>is or can be patented, copyrighted, trademarked other than if used in
>>conjuction with the trademarked name Argentium?

I assume you meant "any information..." in order to make it a question...

The answer is no, I don't know the exact details. Only that the alloy was
developed by one specific firm, and any others who distribute it are licensed or
something by them, to do so. I don't know whether only the name is trademarked
or whether the alloy itself is patented or what. There are a number of silver
alloys sold as fire-scale free or anti-oxidation versions of sterling, by a
number of companies. Each seems a bit different from the others. One of the
first of them is the fire stain free sterling marketed by United Precious
Metals. It too is proprietary, according to their web site. Argentium is a bit
different in that it's made to quite specifically have the needs of hand
craftsmanship in mind, rather than being mainly intended as a casting alloy (as
the UPM versions is). More than that, I don't know, since frankly, I do little
enough work in silver that I'm happy just using the old standard standby of
traditional sterling. You could search up the info as easily as I can. Either
google the whole net, or search the archives on Ganoksin for other more
targetted info.

Peter

Peter W.. Rowe,

unread,
Mar 4, 2008, 3:54:37 AM3/4/08
to
On Mon, 03 Mar 2008 23:00:31 -0800, in rec.crafts.jewelry Jman
<moogl...@hotmail.com> wrote:

>>Looks like a graphite mould. I suppose the graphite would help with
>>the oxidization wouldn't it ?

Ingots, 101

Graphite molds are usually "open faced". They produce a shape like a little
loaf of bread, or a similar block with a convex irregular top surface. That's
quite difficult to directly turn into sheet metal. Fine for making little
ingots which you just wish to store or something, but impractical for making
wire or sheet metal.

Also, pouring into a graphite mold, especially the small ones, is hard to get
uniform metal because the graphite is an extraordinarily good heat sink. The
metal freezes almost on contact with it. The more commonly used cast iron or
steel molds don't chill the metal so fast, so you get a more even pour. They
are normally used with a film of soot or oil, both of which make the surface
"reducing" and non-stick in nature, so the metal is not oxidized by contact with
the mold. Even without treatment, any mold surface like this will chill the
metal quickly enough, as well as not allowing oxygen to contact the surface
where it touches the mold, so oxidation next to the mold isn't an issue. Ingots
poured into steel molds, like those poured into graphite ones, often come out
bright and clean. The main advantage to the graphite molds is that metal
doesn't stick at all, and they require no pretreatment.

Wire is commonly made by pouring a long rod shaped ingot, rolling this through
grooved rollers to reduce it's size down to a manageable size, and then further
shaped and reduced by pulling through drawplates. As Ted's post mentioned, if
you've got a big and powerful enough drawbench, you can eliminate the initial
rolling stage for wire, but most people making wire start with a wire rolling
mill. Either way, the ingot to use needs to start out as a long rod shape. There
are two types of ingot mold used. For small ingots, one can get a steel
vertical mold that amounts to two plates clamped together with holes drilled
down along the boundry between them. metal poured into the holes can be removed
when the plates are seperated, yielding a round bar. The same molds also often
have another side which can produce a flat sided plate. That type of mold,
called a sliding ingot mold because the width is adjustable, can be set so the
flat plate is the same width as it's depth, effectively yeilding a bar with
square cross section. This too can be worked into wire. In both cases, these
ingots are limited in legth to the height of the ingot mold, which is usually
four or five inches or so, meaning it's good for small ingots. For longer bars,
one uses an open faced mold which amounts to a long milled groove in a steel
bar. Metal is poured into that groove, runs down it, and solidifies into a long
bar shape. These are less uniform than the first type, and can be a bit more
troublesome to roll or otherwise process into wire, especially with alloys like
silver where the top exposed surface of the bar during pouring is not only
irregular in thickness, but often quite oxidized. Still, it works.

Sheet metal, as suggested above, is made from flat sided ingots which are
usually made in a few inches wide or more, and equally long, or more, depending
on the size of the mold used. The thickness of the plates in most small molds
comes in between an 1/8th of an inch to a 1/4 or an inch or so. These flat
ingots may be irregular at one end, where the mold was open, but the rest of the
surfaces are nice and uniform if the pour was good, and these are then rolled
down to flat sheet in the rolling mill. Without a rolling mill, you can do it
the old and slow way. Forging with a hammer. That takes skill, large muscles,
lots of endurance, and a lot of time. But it does offer you the chance to make
sheet metal that varies in thickness from one part of the sheet to another. Not
normally useful for jewelry, it's valuable for some metalworkers, such as those
making medeival style armor...

Large industrial producers of sheet metal don't use these small molds. Instead,
they cast ingots that look more like the public image, ie a brick shaped block.
These then go to a milling machine where the raw faces of the ingot are milled
off to produce a machined square and flat sided uniform block of metal. These
then can be rolled down into quite large sizes of sheet metal in industrial
sized rolling mills.

>>The Rolling machine looks pretty expensive.

Yes, good ones are. The cheapest little Chinese or Indian made ones start
around 250 or so, but these are good only for light duty work. If you're
planning on rolling a lot of sheet metal, especially in anything other than
quite small sizes, expect to pay upwards of a thousand for a good, larger sized
flat rolling mill. And by larger size, I mean four or five inches wide. More
than that ups the price a lot more, very quickly. about the widest available
hand powered flat rolling mill I've seen is around six inches wide, and most
such mills are more like 5 inches wide. For most craftspeople making jewelry,
this is quite enough (even the much smaller ones are enough for most jewelers).
But silversmiths often like to work with larger sheets of silver, up to a foot
wide, sometimes more. That's pretty much the realm of the big industrial sized
power driven rolling mills. And yes, those are costly. Usually way out of the
reach of any individual craftsman, though sometimes you'll see a very used one
in surplus sales somewhere...

cheers

Peter

William Black

unread,
Mar 4, 2008, 2:30:26 PM3/4/08
to

"Jman" <moogl...@hotmail.com> wrote in message
news:vnsps39gjodnu0dnf...@4ax.com...


> I looked into the price of sterling sheet and almost 'sheet' my pants
> once I saw what the dealers wanted for those tiny sheets of silver.
> With the prices they were asking for sterling, I figured I could put a
> LOT of time and labour in to making my own. Especially seeing as how
> inexpensively I bought my bars of fine silver !

The reason they charge all that money is because they have great big
expensive powered rolling mills and they pay people to use them. They also
cut to size for a very small fee.

I don't know what sort of machinery you need to produce silver discs 6" in
diameter with mirror polished sides, but I can't see it being cheap.

If all you have is a hand powered mill then you're going to have to do some
serious hard work to produce sliver sheet.

If you want to produce something more than 5" across you're going to need
some serious machinery as well.

What do you charge yourself for your own labour and how do you amortise your
outlay in production machinery?

--
William Black


I've seen things you people wouldn't believe.
Barbeques on fire by the chalets past the castle headland
I watched the gift shops glitter in the darkness off the Newborough gate
All these moments will be lost in time, like icecream on the beach
Time for tea.


William Black

unread,
Mar 4, 2008, 2:30:51 PM3/4/08
to

"Peter W.. Rowe," <rec.craft...@earthlink.net> wrote in message
news:n22qs3drun4smpuke...@4ax.com...

> Yes, good ones are. The cheapest little Chinese or Indian made ones start
> around 250 or so, but these are good only for light duty work.

I've got one of the little Indian 3" mills.

It came with a shed load of different rollers and does just about everything
I've ever asked it to do.

Mind you, I only ever tried to make my own silver sheet once, it's far too
much like hard work...

Jman

unread,
Mar 4, 2008, 2:30:51 PM3/4/08
to
On Mar 4, 1:54=A0am, "Peter W.. Rowe,"

<rec.crafts.jewe...@earthlink.net> wrote:
> On Mon, 03 Mar 2008 23:00:31 -0800, in rec.crafts.jewelry Jman
>
> <mooglie...@hotmail.com> wrote:
> >>Looks like a graphite mould. =A0I suppose the graphite would help with

> >>the oxidization wouldn't it ?
>
> Ingots, 101
>
> Graphite molds are usually "open faced". =A0They produce a shape like a li=
ttle
> loaf of bread, or a similar block with a convex irregular top surface. =A0=
That's
> quite difficult to directly turn into sheet metal. =A0Fine for making litt=
le
> ingots which you just wish to store or something, but impractical for maki=

ng
> wire or sheet metal.
>
> Also, pouring into a graphite mold, especially the small ones, is hard to =
get
> uniform metal because the graphite is an extraordinarily good heat sink. =
=A0The
> metal freezes almost on contact with it. =A0The more commonly used cast ir=
on or
> steel molds don't chill the metal so fast, so you get a more even pour. =
=A0They
> are normally used with a film of soot or oil, both of which make the surfa=
ce
> "reducing" and non-stick in nature, so the metal is not oxidized by contac=
t with
> the mold. =A0Even without treatment, any mold surface like this will chill=
the
> metal quickly enough, as well as not allowing oxygen to contact the surfac=
e
> where it touches the mold, so oxidation next to the mold isn't an issue. =
=A0Ingots
> poured into steel molds, like those poured into graphite ones, often come =
out
> bright and clean. =A0The main advantage to the graphite molds is that meta=

l
> doesn't stick at all, and they require no pretreatment.
>
> Wire is commonly made by pouring a long rod shaped ingot, rolling this thr=
ough
> grooved rollers to reduce it's size down to a manageable size, and then fu=
rther
> shaped and reduced by pulling through drawplates. =A0As Ted's post mention=
ed, if
> you've got a big and powerful enough drawbench, you can eliminate the init=
ial
> rolling stage for wire, but most people making wire start with a wire roll=
ing
> mill. Either way, the ingot to use needs to start out as a long rod shape.=
There
> are two types of ingot mold used. =A0For small ingots, one can get a steel=

> vertical mold that amounts to two plates clamped together with holes drill=
ed
> down along the boundry between them. =A0metal poured into the holes can be=
removed
> when the plates are seperated, yielding a round bar. =A0The same molds als=
o often
> have another side which can produce a flat sided plate. =A0That type of mo=
ld,
> called a sliding ingot mold because the width is adjustable, can be set so=
the
> flat plate is the same width as it's depth, effectively yeilding a bar wit=
h
> square cross section. =A0 This too can be worked into wire. =A0In both cas=
es, these
> ingots are limited in legth to the height of the ingot mold, which is usua=
lly
> four or five inches or so, meaning it's good for small ingots. =A0For long=
er bars,
> one uses an open faced mold which amounts to a long milled groove in a ste=
el
> bar. =A0Metal is poured into that groove, runs down it, and solidifies int=
o a long
> bar shape. =A0These are less uniform than the first type, and can be a bit=
more
> troublesome to roll or otherwise process into wire, especially with alloys=
like
> silver where the top exposed surface of the bar during pouring is not only=

> irregular in thickness, but often quite oxidized. =A0Still, it works.


>
> Sheet metal, as suggested above, is made from flat sided ingots which are

> usually made in a few inches wide or more, and equally long, or more, depe=
nding
> on the size of the mold used. =A0The thickness of the plates in most small=
molds
> comes in between an 1/8th of an inch to a 1/4 or an inch or so. =A0These f=
lat
> ingots may be irregular at one end, where the mold was open, but the rest =
of the
> surfaces are nice and uniform if the pour was good, and these are then rol=
led
> down to flat sheet in the rolling mill. =A0Without a rolling mill, you can=
do it
> the old and slow way. =A0Forging with a hammer. =A0That takes skill, large=
muscles,
> lots of endurance, and a lot of time. =A0But it does offer you the chance =
to make
> sheet metal that varies in thickness from one part of the sheet to another=
. =A0Not
> normally useful for jewelry, it's valuable for some metalworkers, such as =


those
> making medeival style armor...
>

> Large industrial producers of sheet metal don't use these small molds. =A0=
Instead,
> they cast ingots that look more like the public image, ie a brick shaped b=
lock.
> These then go to a milling machine where the raw faces of the ingot are mi=
lled
> off to produce a machined square and flat sided uniform block of metal. =
=A0These
> then can be rolled down into quite large sizes of sheet metal in industria=


l
> sized rolling mills.
>
> >>The Rolling machine looks pretty expensive.
>

> Yes, good ones are. =A0The cheapest little Chinese or Indian made ones sta=
rt
> around 250 or so, but these are good only for light duty work. =A0If you'r=
e
> planning on rolling a lot of sheet metal, especially in anything other tha=
n
> quite small sizes, expect to pay upwards of a thousand for a good, larger =
sized
> flat rolling mill. =A0And by larger size, I mean four or five inches wide.=
=A0More
> than that ups the price a lot more, very quickly. =A0about the widest avai=
lable
> hand powered flat rolling mill I've seen is around six inches wide, and mo=
st
> such mills are more like 5 inches wide. =A0For most craftspeople making je=
welry,
> this is quite enough (even the much smaller ones are enough for most jewel=
ers).
> But silversmiths often like to work with larger sheets of silver, up to a =
foot
> wide, sometimes more. =A0That's pretty much the realm of the big industria=
l sized
> power driven rolling mills. =A0And yes, those are costly. =A0Usually way o=
ut of the
> reach of any individual craftsman, though sometimes you'll see a very used=


one
> in surplus sales somewhere...
>
> cheers
>
> Peter

Great Information Peter, Thanks for that !

It's pretty obvious now that there is waaaay more to it than I
thought. I had no idea that getting a good enough sheet to work with,
would be so troublesome, but I guess it stands to reason. I think I'd
honestly be better off just buying the sheet that I needed and casting
odd ingots and such for more 'decorative purposes'. I must say,..I do
like the idea of pounding the living hell out of some silver
though.... I have a few large anvils and a bunch of metal working
hammers that would might be fun to work with in conjuction with the
Oxy/Ace, Oxy/Pro setup ! Perhaps I could mix it in with some other
metals (ingots) and produce some different colored metals to use with
some enamel..... (Hmmmm, the wheels they be turning..)

Thanks for all the great advice,

Cheers,

/FC..

mbstevens

unread,
Mar 4, 2008, 2:31:11 PM3/4/08
to
Jman wrote:

> - If I were to add more silver and less copper to the melt, would that
> help much with the tarnishing, or would I be better off just merely
> melting the fine silver and using that instead ?

Fine silver is indeed used by many art jewelers.
It does tarnish more slowly, but must used in chunkier pieces
because it is softer.

Fine silver is also used by enamelists because it does
not tend to discolor the melting glass, and because it gives a bright
reflective background.


> - Any suggestions as to a good source for producing ones own silver /
> gold etc... ?

Midgette's little book "Mokume Gane in the Small Shop"
has detailed information on ingoting and rolling out
metals, even though it is not particularly about sterling.


Abrasha

unread,
Mar 4, 2008, 2:31:12 PM3/4/08
to
Peter W.. Rowe, wrote:

>
>>> The Rolling machine looks pretty expensive.
>
> Yes, good ones are. The cheapest little Chinese or Indian made ones start
> around 250 or so, but these are good only for light duty work. If you're
> planning on rolling a lot of sheet metal, especially in anything other than
> quite small sizes, expect to pay upwards of a thousand for a good, larger sized
> flat rolling mill.


One of my teachers told me: "I don't buy cheap cheap tools. I can't
afford them. They are too expensive."

--
Abrasha
http://www.abrasha.com

Abrasha

unread,
Mar 4, 2008, 2:31:33 PM3/4/08
to
Jman wrote:
> I currently possess a large number of pure silver bars (500 oz's) and
> a LOT of pure copper. Can I combine (using a proper scale) the proper
> weights and make my own Jewellry grade silver in a crucible ? I've
> seen many a link where this is being done, but I have never spoken
> with anyone who has "Actually done it".
>

Making your own "good" Sterling Silver, in a setup that is not a
professional setup, is extremely difficult if not impossible to achieve.
I have done it, and will never do it again. In over 30 years I have
never been able to make a decent sterling silver ingot.

The main reason for this, is that right at the melting point of silver,
it's ability to absorb oxygen rises almost twenty fold. In German this
is called "Sauerstoffaufnahmefaehigkeit". Oxygen will get trapped
inside the alloy, which will manifest itself as so called "Blausilber"
(Blueish spots under the surface of the ingot), which can only be
removed mechanically. Unfortunately with simple hand held crucibles,
and without protective gas to keep oxygen out of the melt, is is
practically impossible to prevent these spots from forming.

If you have access to "Theory and Practice of Goldsmithing" by Erhard
Brepohl, you can read about this phenomenon.
(http://tinyurl.com/28vhjq). It's a very good buy. It was translated
from the German by my friend Charles Lewton-Brain. I had to study it
in school. Some time ago, I put the graph relating to this on my web
site, when this issue came up in the ng.

> Is the process more difficult than it looks ?

Yes. It is almost impossible to achieve good results.

> Is making a strip sheet
> of sterling or argentium even possible without foundry type tools ?

You'll be able to make a strip of silver of extremely poor quality.

>
> Are there other metals that one can produce in a shop environment ?

High karat gold ingots, 18K and up, are a great deal easier to produce.
Although top quality is again practically impossible in a simple shop
environment. Here the problem is usually air bubbles inside the ingot,
in "inconvenient" places. Read, usually smack in the middle of the
ingot, and therefore in the middle of a piece of sheet, once it is
rolled out. Very annoying. I made all my own gold alloys for well over
20 years. I no longer do this. I like working with perfect sheet.

--
Abrasha
http://www.abrasha.com

Séimí mac Liam

unread,
Mar 4, 2008, 2:31:34 PM3/4/08
to
"Peter W.. Rowe," <rec.craft...@earthlink.net> wrote in
news:fusps3pllq6khkut6...@4ax.com:

I just thought you might know.

William Black

unread,
Mar 4, 2008, 4:31:30 PM3/4/08
to

"Abrasha" <abr...@abrasha.com> wrote in message
news:hr8rs3hu2eh02phtp...@4ax.com...

I'm inclined to agree with him.

But the Indian rolling mills are the product of an old UK factory that went
broke. The Indian company bought the factory and are making the things at a
reasonable price.

When I was setting up I couldn't afford a British made rolling mill, and
so I got the Indian one as a 'stop gap', but it has been perfectly
satisfactory for a number of years now.

Heinrich Butschal

unread,
Mar 5, 2008, 8:59:18 PM3/5/08
to
Abrasha schrieb:
> Jman wrote:
> > I currently possess a large number of pure silver bars (500 oz's) an=
d
> > a LOT of pure copper. Can I combine (using a proper scale) the prop=

er
> > weights and make my own Jewellry grade silver in a crucible ? I've
> > seen many a link where this is being done, but I have never spoken
> > with anyone who has "Actually done it".
> >
>=20
> Making your own "good" Sterling Silver, in a setup that is not a=20
> professional setup, is extremely difficult if not impossible to achieve=
=2E=20
> I have done it, and will never do it again. In over 30 years I have =

> never been able to make a decent sterling silver ingot.

>=20
> The main reason for this, is that right at the melting point of silver,=
=20
> it's ability to absorb oxygen rises almost twenty fold. In German this=
=20
> is called "Sauerstoffaufnahmefaehigkeit". Oxygen will get trapped=20
> inside the alloy, which will manifest itself as so called "Blausilber" =

> (Blueish spots under the surface of the ingot), which can only be=20
> removed mechanically. Unfortunately with simple hand held crucibles,=20
> and without protective gas to keep oxygen out of the melt, is is=20


> practically impossible to prevent these spots from forming.

>=20
> If you have access to "Theory and Practice of Goldsmithing" by Erhard=20
> Brepohl, you can read about this phenomenon.=20
> (http://tinyurl.com/28vhjq). It's a very good buy. It was translated =

> from the German by my friend Charles Lewton-Brain. I had to study it =

> in school. Some time ago, I put the graph relating to this on my web=20


> site, when this issue came up in the ng.

>=20


> > Is the process more difficult than it looks ?

>=20


> Yes. It is almost impossible to achieve good results.

>=20


> > Is making a strip sheet
> > of sterling or argentium even possible without foundry type tools ?

>=20


> You'll be able to make a strip of silver of extremely poor quality.

>=20


> >
> > Are there other metals that one can produce in a shop environment ?

>=20
> High karat gold ingots, 18K and up, are a great deal easier to produce.=
=20
> Although top quality is again practically impossible in a simple shop=
=20
> environment. Here the problem is usually air bubbles inside the ingot,=
=20
> in "inconvenient" places. Read, usually smack in the middle of the=20
> ingot, and therefore in the middle of a piece of sheet, once it is=20
> rolled out. Very annoying. I made all my own gold alloys for well ove=
r=20


> 20 years. I no longer do this. I like working with perfect sheet.

>=20
You are right, however beginners try to start always with the highest=20
complication level. They must have their own experiences.
;-)


Mit freundlichem Gru=DF,
Heinrich Butschal
--=20
Schmuck Gutachter und Schmuckverkauf http://www.butschal.de
Schmuck nach Ma=DF anfertigen http://www.meister-atelier.de
Firmengeschenke und Ehrennadeln http://www.goldschmiede-meister.com
Schmuckmanufaktur http://www.schmuckfabrik.de
Schmuck gut verkaufen und g=FCnstig kaufen http://www.schmuck-boerse.com

Andrew Werby

unread,
Mar 7, 2008, 6:25:34 PM3/7/08
to
You've gotten some good advice here, FC. If you really want (good) sheet
sterling instead of your fine silver bars, contact a refiner. Many of them
produce sterling sheet, and should be willing to trade it for your bullion.
They might want to assay it first, and there's usually a charge for that,
but it should work out to a lot less than buying sheet without the trade-in.

Andrew Werby
www.computersculpture.com


"Jman" <moogl...@hotmail.com> wrote in message

news:vf8ns3lcbfijvrd9m...@4ax.com...

0 new messages