We put the boat in gear and turn the prop and can hear the gears turning
in the outdrive, forward and reverse. Should we be able to turn the prop
at this point? If I am in gear aren't I directly turning the engine at
this point? I am not super man ya know.
My sources so far tell me it is the prop or a rubber coupler at the
engine/outdrive connection. I bought the repair manaul last night and
can see no discussion of this rubber coupler from the engine to the
outdrive. How do I get to this coupler? Remove the outdrive? Remove the
engine? What is the connection from the engine to the outdrive? It looks
like a direct shaft but the manual gives no details at this point.
Please help. All the boat repair shops are full in my area and I have a
house boat rented for next weekend.
Thanks in advance.
Tom Ruark
tru...@adobe.com
Inboard 1986 Merc V6 with an Alpha outdrive.
--
Jim Clark
Custom Yacht Services
Marshfield, Massachusetts
(EMAIL) custom-yac...@worldnet.att.net
(WEB PAGE) http://home.att.net/~custom-yacht-services
Thomas Ruark wrote in message <35B62C...@adobe.com>...
Hold on everybody. Before you have this guy pulling the engine and leg
there are a few things to check first.
Tom, is the engine overheating? In other words, when you attach the ear
muffs to flush the engine, does the water flow through the engine and
out the exhaust? If the water does flow out, then that means at least
the parts above the lower gear case are operating. Remember, the Alpha
leg has the raw water pump IN the leg. If the u-joint or the engine
coupler is bad, then the guts of the leg may not turn, thus the pump
will not pump the water up to the engine to cool it off.
Regarding the coupler, I don't believe it will fail so badly that it
will not turn the leg at all. If it did, then you should hear a racket
at the transom shield area. Also, if the u-joint failed, chances are,
parts would have been flying around and would have torn up the bellows,
or at least you should again be hearing a racket back there.
At any rate, if the water is pumping through the leg, but it does not
spin the prop when in gear, then the dog clutch is not being activated
and it's staying in neutral. Check the shift cable to make sure it is
working and it is activating the shift in the leg. If the cable is
working, then the problem is in the lower gear case and that will
probably have to be removed, assuming the shift linkage INSIDE the leg
is operational.
If you can spin the prop easily in either direction while the shift is
in either forward or reverse, it definitely is not a spun prop. I've
had spun props and if you can turn it by hand and make the hub slip,
then the damage to the rubber insert will be quite obvious. That means
the prop is barely hanging on and should be wobbling. Otherwise, even
if you spin a hub, it will still have enough bite left for you to limp
home at low rpms. I don't believe you can easily spin a spun prop
around the hub with your hands. I've never been able to. So, I don't
believe this boat has a spun prop according to the symptoms. If the
prop is spun and you can spin it by hand, put the leg in gear and spin
the prop in both directions. The center hub should spin in only one
direction. If it spins in both directions with shift in gear, then
problem is not the prop.
So, bottom line is, if the water pump in the leg is operating normally,
then the leg is either not going into gear, or the shaft/gears/clutch
below the water pump is not operating normally. This could be caused by
bad shifter at the helm, bad shift cable, bad linkage at the transom,
bad linkage in the leg, or busted gears/clutch in the lower gear case.
At any rate, if it's busted gears or busted internal shift linkage, it's
probably beyond your capabilities because it will require disassembly of
the leg. A good mechanic with a good shop manual and willing to follow
the Merc procedures could probably do the job himself.
If it is busted gears, then pull the oil drain plug and check the oil
for any metal pieces. If there is a magnet in the drain plug, it will
pick up any bits of broken gears. If no metal, then probably gears are
okay and you're back to shift cable or linkage problem.
Dennis
Shaft turns at the prop. The prop is not wobbling and looks solid.
When I turn one direction I here the ratcheting of the gear, when I turn the other
direction I can here the gears turning up through the out drive. When I shift from
forward to reverse I get the opposite effect. This tells me that the shifting
mechanism is working. Correct?
We have two theories going at this time.
Theory One: Sis' was having troubles that day and the boat is fine. Hard to prove
when the boat is in the driveway.
Should I be able to turn the prop when in gear both directions?
I understand why it ratchets, because the way the gear is made, but the other
direction should not turn. Correct?
Does this test prove that my Sis' was _not_ having troubles and the boat is
broken?
I would like to avoid going back to the lake, dropping it in the water, and having
the same problem.
Theory Two: Coupler at the engine is broken.
Pull some covers off the engine/out drive mount and see the shafts/coupler in
question?
Do some more tests to prove the problem?
Thanks for your help.
--
Jim Clark
Custom Yacht Services
Marshfield, Massachusetts
(EMAIL) custom-yac...@worldnet.att.net
(WEB PAGE) http://home.att.net/~custom-yacht-services
Thomas Ruark wrote in message <35B773ED...@adobe.com>...
This might sound real stupid-simple, but...
Does your throttle have a button right at the pivot where the handle goes
forward and backwards? This is used for priming the engine and increasing
the RPM for cold start ups WITHOUT allowing the prop to turn.
Check the button to make sure it's not stuck on the IN position!
Kevin