On Jan 24, 9:32 am, DougC <
dcim...@norcom2000.com> wrote:
> On 1/24/2012 1:49 AM, Chalo wrote:
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> > AMuzi wrote:
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> >> Ron Hardin wrote:
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> >>> I have a lot of spokes off old wheels that are too
> >>> long for my current wheels. It would be nice to
> >>> cut and thread them with the right sized die
>
> >>> What thread do spokes have?
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> >> 56tpi and the material is sized for a rolled thread.
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> > #2-56 nuts seem to fit okay on 2.0mm spokes, but real #2-56 threads
> > are a little fatter when I have measured them. I haven't tried
> > tightening #2 nuts up on spokes, but I reckon the result would be
> > about the same as using 2.0mm nipples on 1.8mm spokes: They begin to
> > take tension, then the threads shear off.
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> > Chalo
>
> #2-56 is the actual size for normal bicycle spokes now, but spoke
> threads usually are rolled--not cut with a die.
>
> There was a debate a while back about why exactly that was, and if the
> differences between rolling vs. cutting would be significant in the end
> result.
Cost to the manufacturer is always significant.
>
> One thing I do know for certain: it is difficult to take a normal
> thread-cutting die and keep it centered for more than 2 or 3 diameters,
> without a special setup to hold everything straight and centered.
>
> Rolling a thread does not have this problem, since the rolling dies do
> the forming from the outer diameter anyway.
The dies on hand-driven machines are adjustable, so the thread is
eased in a number of passes to fit the nipple's thread. As fit is
assesed by hand, it will be correct for hand assembly, whether the die
is for 1.8mm or 15swg, or for 2.0mm or 14swg. I don't know if the
larger gauges are so close in sizing between English and European
gauges but AFAIK the regular bicycle gauges can use either a European
or English specified die for either thread without problem, just make
sure that you don't mix your nipples and that your test nipple is
taken from the box you are going to use.