I suspect that your son is about to repeat one of my mistakes. I
sanded some brake pads long ago not because they had hardened but
because I had installed them wrong and the pads were wearing at an
angle. To straighten them out, I sandpapered until they were straight
and flat, or so I thought.
After remounting the front pads only, I went for a test ride. No
problem stopping for about a mile. Then, the brakes required more and
more pressure until they appeared to be chattering and slipping.
Thinking that I sanded them wrong, I repeated the sandpaper ceremony,
only to have a repeat performance of the brake failure.
I then took off the front pads and looked at them under a microscope.
There were gouges and rough areas similar to what I would expect to
find if I installed a new set of automobile disc brake pads on a rotor
that had not been turned. There just weren't enough points of contact
between the rim and pad to provide sufficient braking friction.
At this point, a sane person would have tossed the pads and installed
something that was flat. Instead, I pressed some 800 or 1000 grit
aluminum oxide sandpaper onto the aluminum rim while it spun. I then
used a rotary polisher and some polishing compound. On my 3rd try, it
produced a fairly shiny polished rim that appeared to be fairly flat.
I then used some polishing compound on the brake pads to get them
shiny and flat. Hints: Push very lightly when polishing the rubber
pads. It helps to lubricate the sandpaper with water or light oil.
When I replaced the front wheel and brake pads, the brakes now worked
better than they ever had, and did not fade out during subsequent
rides.
I never followed up on this as it was far too much cost and work to
justify saving worn or hardened pads. Still, it was interesting and
somewhat of a surprise.
You might also try softening the rubber. In computahs and hi-fi
repair, the magic elixir is "rubber restorer" which is mostly xylene.
This stuff, mixed with a little mineral oil, causes the rubber to
temporarily swell, allowing the oil to fill the voids. After the
xylene evaporates and pollutes the atmosphere, the rubber shrinks back
to normal, but with the surface properly oiled. It's the oil that
give the rubber the flexibility (and the loss of oil causes the
hardness).
I don't know which brand to suggest. The problem is that xylene is on
the California list of banned VoC (volatile organic chemicals)
products.
<
http://www.ebay.com/gds/How-to-Restore-Rubber-/10000000177771171/g.html>
Fedron is probably the most well known product.
<
https://www.amazon.com/Fedron-Rejuvenator-Offset-Blanket-Duplicating-Processing/dp/B00PKOUEPC>
<
https://www.amazon.com/MG-Chemicals-Rubber-Liquid-Bottle/dp/B008O9X3KS>
Incidentally, they all have a rather foul smell and should be used
outdoors.
--
Jeff Liebermann
je...@cruzio.com
150 Felker St #D
http://www.LearnByDestroying.com
Santa Cruz CA 95060
http://802.11junk.com
Skype: JeffLiebermann AE6KS
831-336-2558