On Wed, 15 Feb 2023 19:40:05 -0800 (PST), John Foster wrote:
> I'm about to start a project of making new wing cradles for my trailer
> (a home-made trailer). I plan to vacuum-bag them using the wing as a
> mould.....
> Any other ideas, or feedback on these thoughts?
>
I've not tried this on glider wings, but I used to fly entirely self-built
F1A free flight models with carbon wing D-boxes which I vacuum formed over
hot-wired blue foam male moulds.
My first thought is to tape whatever felt you'll line the wing cradles
with round the wing, and cover that with plastic film that's a suitable
thickness to wrap closely round the felt and give a smooth outer surface.
Then vacuum-form the cradles over that, using glass cloth as the inner and
outer layers and glass matt layers between them to give the cradles
whatever thickness and strength you require.
You could either vac-form the cradle's inner layer using one or two
glasscloth layers and then add more glass mat layers and a final
glasscloth layer or two without a using vacuum bag. This would probably be
easier than trying to assemble all the layers on the wing and then add a
vacuum bag over the lot.
Note that by 'vacuum bag' I mean using a plastic sheet with a vacuum
connection thats a suitable size to fit over the wetted glasscloth that
will form the cradle and be taped to the wing all round with something
like wide masking tape to provide a vacuum seal.
--
Martin | martin at
Gregorie | gregorie dot org