Thanks,
Thom Besch
Avid Flyer MK IV (54%)
I thought he used a Chrysler fluid coupling.
-- Tom Betz ----------- <http://www.pobox.com/~tbetz> ------ (914) 375-1510 --
tb...@pobox.com | Now that the living outnumber the dead, | tb...@panix.com
-----------------+ I am one of many. -- Laurie Anderson +------------------
- The whole world is a beautiful place to play music. -- Jerry Garcia, 1969 -
> Does any one know about the vibration dampener that Mott Taylor designed
> (and I believe sold) for the Imp? Is there a current source for them? And
> any Idea of the dimensions? I want to dampen my engine pulses and hope to
> put one of these in the redrive or on the shaft. I would appreciate any
> leads.
>
> Thanks,
>
> Thom Besch
> Avid Flyer MK IV (54%)
It's a kind of dry coupling universal joint. It may present problems
attempting to squeeze it into the limited space of your Avid Flyer.
Corky Scott
The damper was a pod that had an abrassive wave plate inside that was
filled with shot. The pulse would bunch the shot against the wave's in
the plate and couple the prop to the engine. This of course would
allow the wave plate to recoil agaist the shot and damp it from the
engine.
Scott Ryder who frequents here has the contact for the "Flexodyne"
and will probably answer you.
*** Shake, Rumble, and Humm!___________________________________
| _ |
| Dirk Rackley | Anything! Given sufficient |
| Vortecs Aircraft *--{*}--* propulsion will fly. |
| Vancouver WA Rule 1. |
| Maintain propulsion. |
---------------------------------------------------------------
The coupling is made by a company called Dodge, not the Chrysler Corp
car division. The coupling is called a Flexidyne coupling. It appears
to be a Fluid coupling, but I seem to remember that it is filled with a
solid shot material. The coupling on the Mini Imp is about 10" in
diameter and about 5"thick. It looks like an automatic transmission
torque converter on the outside. Note that you can't prop an engine
through a Flexidyne coupling, and there is effectively no load and no
flywheel action on the engine until it runs up to idle speed. This
means that it is easy to have a "kick-back" on start up, unless the
ignition advance is significantly reduced.
Regards,
Nick Pasch
: > Does any one know about the vibration dampener that Mott Taylor designed
[snip]
: It's a kind of dry coupling universal joint. It may present problems
: attempting to squeeze it into the limited space of your Avid Flyer.
Isn't the coupling filled with small ball bearings?
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
Dan Nafe, Safari Internet d...@safari.net
http://www.safari.net
On 16 Apr 1996, Nicholas Pasch wrote:
>
> >In article <4ku6f4$8...@newsbf02.news.aol.com>
> >tmb...@aol.com (TMBesch) writes:
> >
> >> Does any one know about the vibration dampener that Mott Taylor
> designed
Thom,
The damper was a "Flexidyne" that works by rotating a plate inside a
container full of shot. At High rpm, the shot packs the input plate tightly,
at low rpms, pulses force the plate to move a little, dampening vibrations.
I have seen one flying in a BD-5, pilot/builder Pat Jones, with a KFM engine,
direct drive. The KFM was mounted high. Pat added fan blades to the outside and
used it as a cooling fan, if memory serves, blowing air from the engine
compartment forward to go over the cylinders and out under the blisters for
the cylinder heads.
Molt had a lot of machining done by Chad Willie in the Lake Oswego, OR
area. I believe Chad and his son supplied Molt with parts for the drive
systems. Jerry Holcum also worked with Molt in his Longview shop, but
when I contacted both of these guys, it seemed like a dead end.
I would try to find a manufacturer of the flexidyne and let them know you need one
to smooth the pulses of your cement mixer or HVAC system. I am not sure if Molt
built them or bought them.
Scott Rider, Own Opinions, BD-5 builder (now 77%)
e-mail me for phone numbers, I respect the privacy of others.
Thank you John for an excellent explanation of this complex problem.
Paul Lamar
Regarding your post (not quoted to save space), it is not
universally accepted that drive belts do enough damping
to prevent torsional resonance. I have a sprag clutch installed
in my system that uses a belt because belt only systems
dont work in my app.
Scott Rider
BD-5 builder,
Own opinions.
For what it's worth: Colin Chapman specified a rather large donut
on each of the two final drive shafts of his sportscar line: the Lotus Elan.
This sort of design would at least stay coupled....
Brian
The driveshaft is pretty time-tested, the Flexidyne coupling having been
innovated in the sixties by Dr. Ed Lesher on his all-metal Teal pusher.
Taylor picked the idea up from Lesher.
I don't know of a single accident caused by the failure of one of these
units. Can anyone bring one to mind?
Do I remember right that the Teal is in the EAA museum?
Also used in Fiat and Sunbeam as well as others. I have offten wondered
how well these would hold up, and how well they would dampen the
pulses.
> For what it's worth: Colin Chapman specified a rather large donut
> on each of the two final drive shafts of his sportscar line: the Lotus Elan.
Right, and the Elan's were famous for being extremely sensitive to
power inputs and shifting technique. Being jerky with the clutch could
result in the car boinging and leapfrogging down the road as the rubber
doughnuts compressed and released their energy from the rough shift.
Corky Scott
Porsche uses a rubber damper in the clutch (shaft to disk) in their 944.
The 944 Turbo uses a spring clutch.
THe rubber deteriorates, the springs break.
They both work well but I think the rubber feels better.
Note this is a front engine/rear transaxle car with a shaft
in a tube running at engine RPM back to the clutch/transaxle.
Try working out torsional vibrations in 5' long shaft
running from 500 to 7000RPM with varying load.
The Triumph GT-6 used donuts on the half shafts like the lotus.
There was a WW2 tank with a radial aircooled motor :-)
Don't know what kind of damping it used but they put rubber
blocks on the treads for running on paved roads.
I guess no one on RAH is building with molded plywood.....
Can anyone use an ARC5 R32? 108-135MHz, needs a little work.
Did the P-51 have an auto 'type' engine?
Better get some coffee.....
-bob
--
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Buy Sell Trade Surplus Computer Electronics Datacom Telecom since 1981.
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> John,
>
> Regarding your post (not quoted to save space), it is not
> universally accepted that drive belts do enough damping
> to prevent torsional resonance. I have a sprag clutch installed
> in my system that uses a belt because belt only systems
> dont work in my app.
>
Yes, I can only agree. Drive belts do provide a significant amount
of torsional damping. Not necessarily enough. I am far from convinced
that a "sprag clutch" will provide any significant torsional damping
without wearing out pretty rapidly. My understanding it that they were
primarily used to keep the rotor and transmission in a helicopter from
having to turn the engine in an autorotation situation. They are also
used in many Continental starter drives to keep the engine from turning
the starter, while allowing the starter to turn the engine. With a
grip/release cycle time in milliseconds, the dynamics within the clutch
would be awesome. I really doubt that any useful life would be obtained
if it were actually operating in that mode.
The problem with most gearboxes in aircraft engines comes when the gears
alternate back and forth between driving and driven. This changes the
side of the tooth that is taking the load, and continually allows and
takes up any clearance you have, and you must have some, between the
teeth.
If you look at the operating limitations for most geared aircraft engines
you will see that they recommend avoiding any rpm near the zero thrust
rpm for that reason.
John
Mercedes Benz used a similar rubber donut in the half shafts of their
6.3 and 6.9 liter sedans. They performed the function of u-joints.
I understand they worked reasonably well and lasted even under the
strain of those rather large motors.
Mark Kromer ma...@trvlnet.com
The Taylor Mini Imp was not supposed to be a particularly sporty or
difficult machine to fly. As originally designed, it couldn't even be
spun. With increased control throws the behavior got a little more
responsive, but still, it was never assumed to be aerobatic in any real
sense. With no prop blast, it's hard to see how it could be areobatic,
the BD-5 press notwithstanding. If it isn't too obvious, the Mini Imp was
comparable to the BD-5 in many ways. Most of the comparisons go in favor
of the MiniImp. It didn't fall on its tail when you got out, It didn't go
white-knuckles below 75kts. It, typically, didn't take 2,500hrs to build.
It did have the same problems with engine selection when it was designed.
The only flight issues I am aware of from conversations with several
flyers of the type are a tendency for the "short" version (without the
shark fin) to Dutch-roll, and excessive polar moment in roll if the tip
tanks are used. The polar moment issues were visible on takeoff as a
rocking on the landing gear. The tip tanks were not much recommended.
Regards,
Nick Pasch
Rubber is said to have good damping properties ( in the right mix)
Brian
The recommended (if you call it that) drive for the BD-5 uses
the equivalent of 2 rubber doughnuts for the shaft coming from the
engine which allow the engine to vibrate in it's mounts without
overloading the bearings for the smaller of the reduction pulleys.
Then there is a belt from the lower pulley to the upper, larger, pulley.
Sometimes this belt is fitted with an idler wheel. (Good luck buying
a Gates belt, though). The upper pulley has a sprag clutch built in
which prevents the 51" long prop shaft from getting into torsional resonance.
The belt and doughnuts alone have been PROVEN to be a poor solution for the
resonance, with several systems coming apart in very little time. Early
in the development program Jim Bede put in the sprag clutch (one way clutch)
and it prevents the fundamental mode of oscillation where the prop shaft
acts like a spring absorbing the difference in torque caused by
pulses from the engine firing and the prop acting like a flywheel.
The prop shaft, by the way, was originally designed as a "hard" shaft, having
enough torsional strength to bring the fundamental mode of oscillation above the
normal speed, but later a switch was mande to a "soft" shaft with a lower
critical frequency, but with the sprag clutch to prevent self-destruction.
Do ground testing. Problems rarely get better in the air, and you are much better
off on the ground wishing you were up there than the other way around.
Scott Rider, Own Opinions, Not a PE.
BD-5 builder
scott...@ccm.hf.intel.com
Brian
>Yes, I can only agree. Drive belts do provide a significant amount
>of torsional damping. Not necessarily enough. I am far from convinced
>that a "sprag clutch" will provide any significant torsional damping
>without wearing out pretty rapidly. With a
>grip/release cycle time in milliseconds, the dynamics within the clutch
>would be awesome. I really doubt that any useful life would be obtained
>if it were actually operating in that mode.
>If you look at the operating limitations for most geared aircraft engines
>you will see that they recommend avoiding any rpm near the zero thrust
>rpm for that reason.
>John
>
John, We agree again. My application (BD-5) uses the sprag clutch to "pass
through" the forbidden RPMs. I would expect the life to be measured in hours
if I were operating the engine and prop at resonance and counting on a sprag
clutch to prevent the drive shaft from coming apart. (The clutch would
come apart instead)
I think it would be intellectually stimulating to design a pair of pendulum
counterweights to prevent destruction while operating near the resonance
point. But instead of that, I am just assuring that the system is tuned to
not be resonating near my desired operating rpms.
Also, I have heard of using a centrifugal clutch to avoid the resonance
rpms.
Scott Rider
Own Opinions, not a PE
Steve Miles
Cozy MkIV chap 3
Thanks, Scott: there's positively nothing better than engineering
verification in the application.
And racing applications don't necessarily work on planes.
Which started me musing: the nearly always unpopular Paul who seems to have
background in preparing car engines, continually warns of their dangers.
It goes without saying he doesn't do this to look like a big-shot - the
responses are almost all abusive.
When I thought about it, the most rational explanation is that he is
warning us because he would not allow the possibility of harm to others
through his inaction.
Not so much for the benefit of the abusive, but because 'It's the right
thing to do...." in view of what he believes.
A person who does 'the right thing' however unpopular gets a certain credit
in my book....
The area of concern is 'reliability'.
It's not something you can easily tell by looking.
Who would have (naively) thought that a 'hairpin' spring would hold an
ignition lead more securely than a nut and locknut could, onto a spark-plug?
I have little doubt that a car engine operated at 75% power is not going to
last as long as one run at 30% ( particularly with the current generation of
FI which can accurately meter part-throttle mixes.)
And yet, I have little doubt that a car-engine of the water-cooled variety
gets a much smaller temperature cycling than an air-cooled aero engine,
and OTHER THINGS BEING EQUAL ( they never are though...) this would ENHANCE
the water-cooled engine life.
You mentioned you don't hold a PE - no more do I, though I looked at the exam
syllabus :) - but I can at least appreciate one design fact-of-life:
Amateurs fasten on one or few factors -PROs try to balance them ALL.
Brian
~
~The driveshaft is pretty time-tested, the Flexidyne coupling having been
~innovated in the sixties by Dr. Ed Lesher on his all-metal Teal pusher.
~Taylor picked the idea up from Lesher.
~
I flew an Avid Flyer A with a 42 hp Cuyuna engine, a 3 to 1 planetary
reduction, and a flexidyne coupling. The strange thing is that the
majority of the coupling - the container holding the shot, was a part of
the propeller. The end of the drive shaft was connected through a bearing
to the "wobble plate" in the "hub" of the prop. You could start the
engine, rev it up, and just hold onto the prop to keep it stationary.
When you let go, the friction from the shot would start the propeller
turning. When the propeller turned fast enough the shot would "fling out"
and the propeller would be fully engaged. You had to advance the throttle
slowly or the engine would over-rev a bit. It worked very well!!
--
Roger Mellema
BD-4 Builder Newsletter Ford V-6 powered BD-4, N76VR
Ford 351 Windsor powered 2/3 P-51 Wickham Twin to go