hil...@emailaccount.com
unread,Mar 10, 2014, 8:17:27 PM3/10/14You do not have permission to delete messages in this group
Either email addresses are anonymous for this group or you need the view member email addresses permission to view the original message
to
Finally passed HC emissions at idle! (Can't be sure, but I think the idle speed did it; see below.) Here's the whole gory 4 inspections history, in case it can help somebody else. 94 Suburban 5.7 liter has 358K miles on it, long block replaced at 222K. TBI and distributor itself never replaced. No OBD-1 codes. Plugs look good, no visible smoke.
1/31/14 NJ inspection, running rough,
Idle - FAIL
HC, ppm 322 220 limit
CO, % 0.61 1.20
CO2, % 13.8
O2, % 1.0
High Idle - FAIL
HC 722 220 limit
CO 1.69 1.20 limit
CO2 14.2
O2 0.1
Put in new plug wires (one was bad), new ignition module, new plugs. This seemed to fix the occasional backfiring and simultaneous tach leaping about erratically at cruise.
2/15/14 inspection, running back to normal, very slight rough idle (as for years now). Passed high idle HC and CO, but still flunked HC at idle:
Idle - FAIL
HC, ppm 306
CO, % 0.88 1.20
CO2, % 13.8
O2, % 0.9
High Idle - PASS
HC 149 220 limit
CO 0.09 1.20 limit
CO2 14.8
O2 0.2.
I figured I must have toasted the 100K mile old catalytic converter due to the misifiring, so I put in a new cat and O2 sensor.
2/22/14 inspection, running back to normal, very slight rough idle (as for years now). Yet again flunked HC at idle:
Idle - FAIL
HC, ppm 344
CO, % 0.90 1.20
CO2, % 13.4
O2, % 2.1
High Idle - PASS
HC 26 220 limit
CO 0.02 1.20 limit
CO2 15.2
O2 0.5.
Disassembled the throttle body injector and cleaned it, back together with new o-rings and gaskets. Amazingly clean inside for having 358K miles. Looked like there was some black discoloration on part of the idle air control (IAC) pintle, but it didn't look like it had any thickness to it that would keep it from seating. Before disassembling the TB, I had been able to see the IAC pintle moving by looking down into the throttle body at idle, so it wasn't stuck. Poured almost a whole bottle of Seafoam cleaner through the TBI, then stalled the engine by dumping in the last quarter bottle. Let it sit for 15 minutes and drove it. Giant clouds of white smoke. No difference in very slightly rough idle. Based on advice from an old mechanic, and reading a 1977 EPA tech report "Effect of Engine Speed on Undiluted HC and CO Emissions" ( found on the internet), I drilled out the tamper-resistant plug over the minimum idle speed screw and jacked it up from 650 at idle to 1000 - 1025 rpm (when warmed up, in neutral). (This in spite of all the warnings against this practice on the internet. I very carefully counted the threads sticking out before touching it so I could set it back later.) New Jersey inspection rules say 350 - 1100 rpm is acceptable low idle for emissions testing. (NJ Motor Vehicle Commission, Private Inspection Facility Manual, 2010 edition, found on the internet) No problems driving the vehicle in this manner for a day. Snap-On scanner showed the IAC control going all the way shut to try to drop the idle, even switching on and off, in vain. PCM also backed off the timing from 20 degrees to about 14, presumably trying to bring the idle down in this manner as well. (The mechanic also suggested I might try pulling the set timing connector to drop the timing and hold it back at the 0 degrees base; he said this might also help. I did not try this.) PCM threw an IAC error code and lit the check engine light, after coming back down to idle from high speed. Luckily, for OBD-1 inspection in Jersey, they don't care about the check engine light; "Indicator Light N/A". (On an OBD-2 vehicle, for which they don't analyze exhaust gas but rather just check the computer, it would flunk immediately for the light.)
3/7/14 inspection, running back to normal, very slight rough idle (as for years now). Passed!
Idle - PASS
HC, ppm 28
CO, % 0.13
CO2, % 14.6
O2, % 0.6
High Idle - PASS
HC 97 220 limit
CO 0.06 1.20 limit
CO2 14.7
O2 0.3.
Now I get 2 more years. Thanks for all the thoughtful and educational discussions, guys. I'm still planning to learn how to understand the various traces I've gotten with the scope and pressure sensor from the exhaust, intake, and crankcase, but at least I'm not under the gun now and can do it at my leisure.