I'm forwarding this for the original sender. Please direct all replies to
him at pfell...@rgi.com, and Cc: the newsgroup if appropriate. He only
has e-mail access..... -Arthur
In a previous message, Peter Fellingham said:
> From: Peter Fellingham <pfell...@mailhub.rgi.com>
> Subject: VR6 PISTON SLAP?
>
>
> VR6 PISTON SLAP? 17 January 1997
>
> When I bought my VR6 GTi new in February '96, I was impressed by how quite,
> smooth and free-revving its engine was compared to all other VW's I had
> sampled previously.
>
> At 1500 miles, one could hear only the faintest ticking noise with the
> ventilation fan off, when started up stone cold. I now believe this sound
> to be valve train noise - not to be confused with the sound of a hydraulic
> lifter before it is primed with oil.
>
> ABUSE:
> A week after marveling at how quiet the engine still was I let a friend of
> mine, who also owns an A3 Golf, drive my car to compare performance. In his
> opinion the VR6 was lacking in bottom-end torque, compared with his 2 liter
> engine. He based this statement on the lack of perceived acceleration when
> driving my VR6 up a series of long steep hills in second gear at an average
> of 1000 RPM. During this session of abuse, he was using less than 1500 and
> as little as 400 RPM.
>
> At the time, I was trying to tell him that I like to use at least 2000 RPM
> on hills to "keep the pistons and rings floating" on oil.
>
> After this event, I noticed that the car's fuel consumption had dropped at
> low speeds in 5th gear - before, the consumption at 40 MPH in 5th was more
> than in 4rth (1700 vs 2000 RPM). This suggested that friction had been
> reduced, and that the engine was "looser" than before.
>
> CLUTCH NOISE:
> I also noticed some new noises that I had not heard before. One of them was
> a crude rattling sound that could be heard on cold start-up, and when
> blipping the throttle in neutral with the engine at full operating
> temperature. I discovered that this cheap noise was absent when the clutch
> was depressed and concluded that it was caused by "lash" in the clutch
> release mechanism.
>
> PISTON SLAP:
> I noticed a second noise that has become more obvious with time: On cold
> start-ups there is a dull, hollow rattling sound linked directly to RPM. At
> first, this sound was most obvious at 1500 - 1600 RPM. Now, at only 4000
> miles (total) it lasts about 4 - 5 minutes after cold starting, or until the
> water temperature has almost settled in the middle of the gauge.
>
> OIL:
> On the advice of another friend, I had the oil changed at 3333 miles. The
> non-VW shop used 20 W 50 Valvoline and an OEM filter. Now, whenever the
> ambient temperature is a few degrees below 50 F (10 C), the hollow rattle is
> very loud even at 900 to 1400 RPM for a minute or so. I suspect that the
> piston are "dry" for this period because the oil is too viscous to splash up
> and onto the bores.
>
> My strategy at such temperatures is just to let the engine idle until the
> loud rattle stops. Idle speed is 900 RPM initially, and sounds strained as
> if the engine has to work to drive the oil pump. Over a period of 30
> seconds the idle increases to 1200 RPM for another 30 seconds, and then
> drops back to 900 RPM. After this, the loudest rattle is gone, and what I
> believe to be piston slap, is then most obvious at 1500 - 1600 RPM for
> another 3 - 4 minutes. The noise goes away rapidly just before the water
> temperature pegs in the middle of the gauge. I make a point of driving very
> gently when the engine is cold, and now extend that until the oil
> temperature is over 122 degrees F (50 C).
>
> I have made a point of not loading this engine hard when cold. I try not to
> use less than 1500 or more than 3000 RPM in any gear until the engine
> reaches full operating temperature. If possible, I like to run at 2000 RPM
> in an appropriate gear up 40 MPH, unless I have to climb a gradient, when I
> would drop a gear and use 2500 + RPM until the engine has warmed up. When
> the engine is hot I pull away with at least 1000 RPM and tend to use full
> available torque, however, I still like at least 1500 RPM for cruising on
> flat roads and at least 2000 RPM for hills or acceleration in traffic.
>
> Has anyone else experienced this sort of noise on their VR6's, and if so, at
> what milage using what oil? Any ideas on what it could be? Is it serious?
>
> The VR6 is absolutely smooth when the oil temperature is up, and restarting
> after 2 hours does not show the noise, even though the water and oil
> temperatures have dropped from "normal".
>
>
>
> I would appreciate any comments from you, and if possible, would someone
> please post this on the water cooled VW bulletin board, as I have access to
> e-mail only.
>
>
> Regards
>
> Peter Fellingham
> <pfell...@rgi.com>
>
>
I considered this bullshit since I have never seen the oil light come
on with the lighter oil. So taking in account the possiblity that
VW engines may prefer an oil heavier than 5W30, I found that Havoline
made a 5W40 synthetic oil that "VW recommends" (statement on bottle).
With the synthetic oil I have little to no ticking, depending on
how cold it is. And if it does tick it's only for the first few seconds.
Dave
Note that 5W40 is not a heavier oil at startup. Also, Mobil 1 10W30 and
5W30 have the same cold pour point - I've been using 10W30 here in
Toronto with no problems (couldn't find 5W30). In general I would stay
away from oil with a wide range (like 5W40) but that should be ok with
synthetic. 5W50 like Castrols syntec is just nuts - why would you take
a perfectly good synthetic stock and pump it full of VI to make it cover
a range like that?
--
Thanks.
Jeff Goss
jg...@vnet.ibm.com