Hi Eric,
It has been a while since I wrote those programs and I can't remember the details but a quick looks suggests error 0x04 is either:
ECC Circuitry Error, or
Abort (card not ready, write fault, and more...)
The error codes are pretty useless I think.
If you are not using the latest version of the test program (v1.2) you can find it here:
I have seen cards do what you are seeing, specifically the wrong card size report and the odd looking card model etc. strings. Unfortunately I can't remember the conclusion to that.
It is worth noting that the design of Compact Flash interface modules has evolved over the years to greatly improve compatibility with different CF cards. Karl's 61e module does not include any of the later refinements. Perhaps that explains the problems you are seeing.
Steve