Hey John,
Thanks for writing. A little push is welcomed by me.
I gave it a crack maybe two weeks ago with atj ~127 mm wide spindle.
As I tightened down the bolt into the driveside crank, the 30T inner ring crept closer and closer to that curved chainstay that I love.
I thought about not cranking any further, but then decided against that. Well before pushing too hard on that axle bolt, the inner ring hit the chainstay. Darnit!
I learned one thing in the process, I think: initially I was getting play in the spindle coming out of the BB cups. I think I figured that out: the ball bearings were too small.
I threw in another set of larger ball bearings (I need one of those Park Tools rulers with the graduated holes for measuring ball bearings) and that seemed to resolve it.
It also gave me another idea.
I have a ~1mm spacer I could use on the driveside. When I tried it last, not enough of the square taper extended beyond the driveside cup.
That was with ball bearings in cages. I'm thinking using loose ball bearings might save me some width and allow me to use the spacer.
Plan B is already on the way: a new-in-box, new-old-stock 130mm Specialized spindle. That's gotta work.
130 mm may sound super wide but its just about 1.5 cm wider than a very standard spindle.
It looks like I'm having to push out that inner ring to the position where the middle ring on a triple would be.
I ask myself: just go with the triple?
But I think a double is where its at. I want them on every bike I build from here on out.
I follow up after the loose ball bearing attempt fails and the 130 mm spindle arrives and goes in.
Thanks!
-Matthew
San Diego (Kumeyaay land)