Vmm Inspection Machine

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Renita Lukins

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Aug 5, 2024, 7:40:42 AM8/5/24
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Asa dedicated practice, machine inspection refers to scheduled, purposeful, proactive equipment checks that are carefully designed to identify possible issues and forecast necessary maintenance needs. By gauging machine health at regular intervals, the facility is able to address potential issues more quickly, reduce unplanned maintenance events, and more effectively plan for inventory and MRO needs.

Inspections should be performed by trained, certified individuals with expertise in the field. An understanding of the equipment at hand, the processes, and applications it is used for, and the goals and objectives of the facility are key to complete effective inspections.


Comprehensive equipment inspections should occur at least once a year. In most cases, a twice-yearly inspection will yield tangible maintenance benefits that can justify the cost. As mentioned above, machine health inspections should not be considered the same as standard everyday preventive maintenance tasks performed within the facility. Equipment inspection is a detailed task with specific goals and targeted results.


Machine inspection can benefit any manufacturing or industrial facility. While expertise in equipment health inspections can be tailored across industries, applications and manufacturers, some of the industries where these services can be most effective are:


The customer has not been able to get a valid inspection sticker because the vehicle won't communicate with any inspection machine it has been connected to. There are no drivability symptoms but every time they take it to an inspection station they are told the machine won't communicate with their truck.


They've been to multiple shops including the dealer who installed and programmed a new ECM, but it was still not fixed. They took the vehicle to the motorist assistance center. They weren't able to solve the problem either so it was finally referred to our shop. Challenge accepted.


I plugged in my Snap-On scanner and found it communicated. There were many communication buss codes in many modules but it showed all readiness monitors complete. I plugged in a basic generic OBD scanner and it also communicated. Ok, now let's try the inspection machine dongle. Sure enough, with the inspection dongle connected, it wouldn't communicate. Interestingly, the vehicle also became a no start at the same time the inspection machine was connected. At this point I was confident we were dealing with a fault in the communication bus circuits.


My initial check was a resistance test of the CAN bus. I let the modules power down and then looked for 60 ohms resistance across the pins of the CAN bus. I initially read 88 ohms but as I watched the meter, the readings were fluctuating. At one point it read 128 ohms which would indicate one of the terminating resistors was open.


I connected an oscilloscope to the High Speed CAN communication bus to get a visual look at the communication signals. With nothing connected to the bus, it looked corrupted but there was still enough communication occurring to keep the truck running. When I plugged the inspection machine dongle in, the bus got noticeably worse and the Truck would not run.


The scope showed that the CAN low signal was pulled to ground all the time. The CAN high signal was pulled low but was still producing communication packets. I started my troubleshooting by disconnecting easy to get to modules one by one and looking for a change in the CAN signals. I started with the ECM, ABS, BCM and transmission modules and there was no change in the signals.


At this point I consulted a wiring diagram to find ways to split up the system and isolate where the fault might be. I found connector C210 was easy to get to under the dash near the steering column. I disconnected it and suddenly the CAN bus looked normal. Looking at the diagram it appeared the only module isolated by this connector was the Restraint Control module. I reconnected C210 and then unplugged the RCM. To my surprise, the bus was corrupted again.


Ok, so the problem went from bad to good to bad again when I moved connector C210. Now I'm thinking there must be a harness issue in this area. I watched the scope while I carefully started to manipulate the harnesses under the dash. Sure enough, I eventually found a spot where I could make the problem come and go by touching a certain harness. A careful look under the dash revealed a suspect spot on this harness where it pressed against the metal edge of the parking brake bracket.


I pulled the parking brake control assembly out so I could access the harness. On close inspection i found one of the CAN bus wires had the insulation rubbed through and a tiny bit of copper was touching ground. That tiny contact was all it took to affect the bus. I believe that when the inspection machine dongle was plugged in, it loaded the circuit beyond what it could handle and caused the complete failure of the bus.


Hello Matt,When I worked for Ford, we could submit information through the database system and has reports accumulated they would eventually get used in the resolution database for the problem. It is a matter of the dealer submitting all the needed information. From time to time I still coordinate with the local Ford dealer Service Manager I use to work with.


in order to do anything now and for several years you have to submit anything through Technical hotline contacts. That is where you can also search for known fixes. Nothing is submitted directly through OASIS and nothing ever shows on OASIS unless a TSB, GSB, or SSM is created


I wondered about that too. I found my Autel Ultra VCI crashed the bus also. It seems that the tools that communicated didn't have their own power source.The Autel and the inspection machine dongles both have their own power sources.


Hello Alberto,I've seen that happen with Snap On scanners before because Snap often used their own ground in their scanners, and it provides a network ground through the DLC. Basically, it feeds a missing ground. This was an issue back in the old days of the OTC scanners without a ground feeding back into the DLC.


I think you would have an extremely hard time getting that fixed under warranty because there were no drivability problems with the vehicle. The problem (noticeable) only surfaced when the inspection machine was plugged in.


Inspection is mandatory for parenteral pharmaceutical products and contributes significantly to patient safety. It can also help to improve the entire production process. We offer innovative and highly accurate technologies to detect cosmetic/attribute defects and visible particles in your product, whether they are filled with liquids, lyophilizates, or powders in syringes, vials, cartridges, or ampoules. Thanks to our long-standing inspection expertise, we offer state-of-the-art visual inspection technologies for manual, semi- and fully automated operations.


The automated inspection machines of our AIM 3000 series utilize high resolution CMOS cameras with high speed interfaces to detect particles and cosmetic container defects in ampoules and vials on a single inspection table. By combining LED reflection and transmission lights, best-in-class double check detection of opaque, transparent and reflective particles is possible. The optional module for 100 % CCIT using the proven high voltage leak detection (HVLD) technology ensures the reliable detection of container closure defects.



Benefits:


We have installed over 1,500 inspection machines in the market. To reach this milestone, our experts have been contributing their experience and skills to numerous developments. And they have been supporting just as many customers in making their pharmaceuticals as safe as possible with manual, semi-automated and fully automated inspection equipment.


We have supported some of the most renowned industry players in boosting their efficiency, expanding operations or upgrading their equipment to meet latest manufacturing standards. Explore our customer cases to find out more about the many areas of application.


We are proud to support the fight against Covid-19 together with our partners, some of the biggest contract manufacturers and multinational pharma companies worldwide.



The Covid-19 pandemic is challenging manufacturers of medicines: They have to respond fast to changing demands and supply key medicines across borders. Simultaneously, the preparation for new vaccines and therapeutics is ongoing. We are keeping up with our mission!


CVT inspection machines promise to deliver high-speed, high-performance inspection of a wide range of drugs. Thanks to its patented imaging technology, it provides reliable inspection results on difficult products such as foaming liquids, suspensions and viscous products such as insulin or hyaluronic acid. CVT is the best choice for inspecting challenging drugs at high speed.


As a full-line supplier, our state-of-the-art meat processing equipment, systems and software span the entire production value chain, from the reception of live animals to the dispatch of finished products.


Marel is the leading global supplier of advanced standalone equipment and integrated systems to the seafood processing industry. Our innovations enable fish processors to produce better quality products in a more efficient way. From source to shelf, we have the solutions and expertise to equip the fish processing operations of today and the future.


Working closely with you, we find the best way possible to create your required product. We do this by applying our deep-rooted knowledge of food technology and in-depth understanding of further processing.


As a leader in food processing, Marel offers a wide range of service solutions. Our services can be customized to fit any operation and will provide you with peace of mind, knowing that your operations will run smoothly.


The residual crop, esophagus, trachea or thymus glands are removed from the neck cavity in a rotating movement after which a brush cleans the drill outside the product. The clean drill passes through the carcass during its return stroke.

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