Thanks,
Hank
Questions:
In some pictures I see a box with a PID mounted on it next to your
roaster. I see some switches.
What are the functions of the switches?
How is all of this wired together, Pictures? interfaces with the
roaster (other than thermocouples)? Computer?
How you manage a roast with the PID, DataLogger, Switches, Etc. It
does not look like a turn on roast dump cool operation.
I have an old PC will your S/W run on it? (Mac guy for the last 4 years)
And thanks for everything.
I expect to be able to contribute with roast profiles once I get this
up and running.
Hank
Just to add some experience from a new owner of a Quest M3 while you
decide what to add to our roaster.
Yesterday I've tested the TC and adaptors from EricS. Great! But I 'm
using a digital termometer for BT and a multimeter that has type-K TC
input for the MET.
So, speaking about that, another option for measuring, interfacing and
PIDing ;-) is the TC4-shield board for the Arduino controller
available from Jim Galt. The thread is this one:
http://www.homeroasters.org/php/forum/viewthread.php?thread_id=1774&rowstart=575
But is big. The board is open-source (fair to note that the project
starter was Bill) and Jim has them for $6. You have to build it and
the parts plus shipping should cost around $30:
http://code.google.com/p/tc4-shield/
I'll try this soon and I hope to have good news about it. At first,
I'll interface it with Rafael's software, just have to write the code
to read the format from the Bourbon software they did for the Arduino.
As there are 4 TC inputs, I think I'll log BT, MET and the ET (the one
they drill at the factory, inside the drum, away from the beans).
It would be nice to measure power and fan or to control power and fan
from the Arduino so it can be measured - and later played using PID.
Márcio.
Thanks. This is way over my head. I have a friend how is an engineer who loves my coffee now and is more than willing to help. I will forward this to him for comments. Best thing he works with this kind of stuff all the time.
Thanks,
Hank Perkins
Perkins Technical Services, Inc.
Work 256-539-6787
Cell 256-426-0543
Hi, Rafael.
I'll try to make at least a function to Artisan read the serial output
of the Bourbon software that they've done for the Arduino. Probably
I'll add ET probe (the one inside the drum) besides BT and MET. I'll
send you the code when I got it right! ;-)
Márcio.
If you want, try to make independent from Artisan, like for example:
http://questm3.googlegroups.com/web/HH806AU-serial-communications.py
Then I could incorporate it (there some changes needed in a few places). The only thingy is that the arduino software is set up right now to always send info (doesn't listen). So that would require deeper changes in the way the artisan software works. All other devices right now work by listening commands and the timer is run by software (not the other way around). So, right now, it is not straight forward.
Cheers
--- On Sun, 11/28/10, Marcio Carneiro <marcio....@gmail.com> wrote:
I have zero experience with PIDs but I do understand the PID accepts temp readings and sends signals to a relay to turn it on and off depending on the temp reading.
How does the PID / relay connect to the roaster fan and the roaster heat? I assume one PID / relay for each? how do you set the temps to control these?
I can visualize the PC-data logger-RS845 network-PID's operate.
How do you control Rate of Rise here or did you program the PID's for that?
How do you keep the PIDs working together?
Thanks,
Hank
I'll be happy to answer the questions as best as I can. But I am learning and don't know everything. It is up to you to adapt your roast to what you think it is best. Don't count me as an expert :)
> How does the PID / relay connect to the roaster fan and the
> roaster heat? I assume one PID / relay for each?
> how do you set the temps to control these?
First, let me correct one of my previous answers.In my previous reply I told you that there are only six wires connected to the PID. That is not always true. There can be 6 or 8 wires (8 wires: 2 extra wires for controlling the SSR Solid State Relay). If just want to read the temperature (like BT), 6 wires. If want to read ET and control ET then 8 wires. The BT pid is a dummy PID. It doesn't control anything, only reads.
In my setup, the controlling PID only controls ET, the fan is manually controlled by a knob on the side of the roaster. The temperature is automatically controlled/adjusted by the ET PID.
> How do you control Rate of Rise here or did you program the
> PID's for that?
The rate of raise is difficult to control by a PID is it is a drum roaster (air roaster respond much faster). My PID is always set up to 540F.
In the dry phase I control the rate of change by selecting a drop temperature paired with a batch weight. Dry phase is not as important as the other phases. Ideally, I aim for 300F in 5 mins.
In the mid phase I don't really control the rate of change. I break away from profile theory here. For mid-dark roasts, I want to climb as fast as possible but without burning the beans. That way, there is humidity left in the beans necessary for chemical changes responsible for flavor. If this time is too long, the humidity escapes and the flavor doesn't come out as good. This phase is not as important as the finish phase.
In the finish phase, I aim to get 10F per minute. Given the batch weight and heat input, it varies. In my setup, I leave everything the same but I turn the heat gun fan to a setting of #1. This gives me an average of 10F per minute.
All these times can change if you want light roast or dark roasts. For light roasts you want to cut power before 1C (finish phase starts earlier and it is longer)
> How do you keep the PIDs working together?
The pids share the same 2 pair of wires (it is a RS485 network). Each command has an embedded unit id. A pid only answers when its id matches with the embedded id inside the command. To read both temperatures ET and BT, I have to send a command for BT, read it the answer. Then send another command for ET and read the second answer.
Cheers
--- On Sun, 11/28/10, Hank Perkins <hankp...@gmail.com> wrote:
> From: Hank Perkins <hankp...@gmail.com>
> Subject: Re: [QuestM3] Re: Quest M3 on order
I notice you are located in Baltimore. I travel up there regularly.
Any coffee shops I should hit in the Baltimore area?
Thanks!!