Hi Robert
I recently was hired to program a sixteen-output QLab rig in a very large room. The sixteen projectors were aligned to the architecture so that none of the projectors needed to blend, but they created a single cohesive image, so timing had to be airtight.
We solved it by using two Mac Pros with two Vega II video cards each. Each card drove four projectors. One Mac was designated as the primary and it sends OSC show control messages to the second Mac. The longest cue is about 17 minutes and we see no visibly apparent drift.
Needless to say, this was not a low-budget situation… each projector cost about $3500 and each Mac cost about $30,000.
Even with all that horsepower, we have had problems of one kind or another. Video systems on this scale take a lot of work and a lot of time to prepare, program, and maintain.
A single Mac driving sixteen individual video outputs will be computationally expensive no matter how you do it, physical connections, Syphon, anything. Decoding and rendering pixels is hard!
If you want to keep costs down and have a lot of low- to middle-end hardware lying around, your best bet is to devise a test for two or three Macs or Pis driving a single projector each with the video content stored locally on that computer, and another Mac acting as the conductor for the system. If you can develop a workflow that’s acceptable to your situation, you’ll be able to drive all your screens without needing a single monster machine to do tons of heavy lifting.
Good luck! Keep us posted.
Sam