Pipe Bmx Download
Simone Alwang
In common usage the words pipe and tube are usually interchangeable, but in industry and engineering, the terms are uniquely defined. Depending on the applicable standard to which it is manufactured, pipe is generally specified by a nominal diameter with a constant outside diameter (OD) and a schedule that defines the thickness. Tube is most often specified by the OD and wall thickness, but may be specified by any two of OD, inside diameter (ID), and wall thickness. Pipe is generally manufactured to one of several international and national industrial standards.[1] While similar standards exist for specific industry application tubing, tube is often made to custom sizes and a broader range of diameters and tolerances. Many industrial and government standards exist for the production of pipe and tubing. The term "tube" is also commonly applied to non-cylindrical sections, i.e., square or rectangular tubing. In general, "pipe" is the more common term in most of the world, whereas "tube" is more widely used in the United States.
Both "pipe" and "tube" imply a level of rigidity and permanence, whereas a hose (or hosepipe) is usually portable and flexible. Pipe assemblies are almost always constructed with the use of fittings such as elbows, tees, and so on, while tube may be formed or bent into custom configurations. For materials that are inflexible, cannot be formed, or where construction is governed by codes or standards, tube assemblies are also constructed with the use of tube fittings.
Additionally, pipes are used for many purposes that do not involve conveying fluid. Handrails, scaffolding, and support structures are often constructed from structural pipes, especially in an industrial environment.
The first known use of pipes was in Ancient Egypt. The Pyramid of Sahure, completed around the 25th century BC, included a temple with an elaborate drainage system including more than 380 m (1,247 ft) of copper piping.[2]
When steel pipes were introduced in 19th century, they initially were riveted, and later clamped with H-shaped bars, until by the early 1930s these methods were replaced by welding, which is still widely used today.[3]
There are three processes for metallic pipe manufacture. Centrifugal casting of hot alloyed metal is one of the most prominent process.[citation needed] Ductile iron pipes are generally manufactured in such a fashion.
Seamless pipe (SMLS) is formed by drawing a solid billet over a piercing rod to create the hollow shell in a process called rotary piercing. As the manufacturing process does not include any welding, seamless pipes are perceived to be stronger and more reliable. Historically, seamless pipe was regarded as withstanding pressure better than other types, and was often more available than welded pipe.
Advances since the 1970s, in materials, process control, and non-destructive testing, allow correctly specified welded pipe to replace seamless in many applications. Welded pipe is formed by rolling plate and welding the seam (usually by Electric resistance welding ("ERW"), or Electric Fusion Welding ("EFW")). The weld flash can be removed from both inner and outer surfaces using a scarfing blade. The weld zone can also be heat-treated to make the seam less visible. Welded pipe often has tighter dimensional tolerances than the seamless type, and can be cheaper to manufacture.
There are a number of processes that may be used to produce ERW pipes. Each of these processes leads to coalescence or merging of steel components into pipes. Electric current is passed through the surfaces that have to be welded together; as the components being welded together resist the electric current, heat is generated which forms the weld. Pools of molten metal are formed where the two surfaces are connected as a strong electric current is passed through the metal; these pools of molten metal form the weld that binds the two abutted components.
ERW pipes are manufactured from the longitudinal welding of steel. The welding process for ERW pipes is continuous, as opposed to welding of distinct sections at intervals. ERW process uses steel coil as feedstock.
Typically metallic piping is made of steel or iron, such as unfinished, black (lacquer) steel, carbon steel, stainless steel, galvanized steel, brass, and ductile iron. Iron based piping is subject to corrosion if used within a highly oxygenated water stream.[4] Aluminum pipe or tubing may be utilized where iron is incompatible with the service fluid or where weight is a concern; aluminum is also used for heat transfer tubing such as in refrigerant systems. Copper tubing is popular for domestic water (potable) plumbing systems; copper may be used where heat transfer is desirable (i.e. radiators or heat exchangers). Inconel, chrome moly, and titanium steel alloys are used in high temperature and pressure piping in process and power facilities. When specifying alloys for new processes, the known issues of creep and sensitization effect must be taken into account.
Lead piping is still found in old domestic and other water distribution systems, but is no longer permitted for new potable water piping installations due to its toxicity. Many building codes now require that lead piping in residential or institutional installations be replaced with non-toxic piping or that the tubes' interiors be treated with phosphoric acid. According to a senior researcher and lead expert with the Canadian Environmental Law Association, "...there is no safe level of lead [for human exposure]".[5] In 1991 the US EPA issued the Lead and Copper Rule, a federal regulation which limits the concentration of lead and copper allowed in public drinking water, as well as the permissible amount of pipe corrosion occurring due to the water itself. In the US it is estimated that 6.5 million lead service lines (pipes that connect water mains to home plumbing) installed before the 1930s are still in use.[6]
Pipe may be made from concrete or ceramic, usually for low-pressure applications such as gravity flow or drainage. Pipes for sewage are still predominantly made from concrete or vitrified clay. Reinforced concrete can be used for large-diameter concrete pipes. This pipe material can be used in many types of construction, and is often used in the gravity-flow transport of storm water. Usually such pipe will have a receiving bell or a stepped fitting, with various sealing methods applied at installation.
When the alloys for piping are forged, metallurgical tests are performed to determine material composition by % of each chemical element in the piping, and the results are recorded in a Material Test Report (MTR). These tests can be used to prove that the alloy conforms to various specifications (e.g. 316 SS). The tests are stamped by the mill's QA/QC department and can be used to trace the material back to the mill by future users, such as piping and fitting manufacturers. Maintaining the traceability between the alloy material and associated MTR is an important quality assurance issue. QA often requires the heat number to be written on the pipe. Precautions must also be taken to prevent the introduction of counterfeit materials. As a backup to etching/labeling of the material identification on the pipe, positive material identification (PMI) is performed using a handheld device; the device scans the pipe material using an emitted electromagnetic wave (x-ray fluorescence/XRF) and receives a reply that is spectrographically analyzed.
There are two common methods for designating pipe outside diameter (OD). The North American method is called NPS ("Nominal Pipe Size") and is based on inches (also frequently referred to as NB ("Nominal Bore")). The European version is called DN ("Diametre Nominal" / "Nominal Diameter") and is based on millimetres. Designating the outside diameter allows pipes of the same size to be fit together no matter what the wall thickness.
Since the outside diameter is fixed for a given pipe size, the inside diameter will vary depending on the wall thickness of the pipe. For example, 2" Schedule 80 pipe has thicker walls and therefore a smaller inside diameter than 2" Schedule 40 pipe.
Steel pipe has been produced for about 150 years. The pipe sizes that are in use today in PVC and galvanized were originally designed years ago for steel pipe. The number system, like Sch 40, 80, 160, were set long ago and seem a little odd. For example, Sch 20 pipe is even thinner than Sch 40, but same OD. And while these pipes are based on old steel pipe sizes, there is other pipe, like cpvc for heated water, that uses pipe sizes, inside and out, based on old copper pipe size standards instead of steel.
Many different standards exist for pipe sizes, and their prevalence varies depending on industry and geographical area. The pipe size designation generally includes two numbers; one that indicates the outside (OD) or nominal diameter, and the other that indicates the wall thickness. In the early twentieth century, American pipe was sized by inside diameter. This practice was abandoned to improve compatibility with pipe fittings that must usually fit the OD of the pipe, but it has had a lasting impact on modern standards around the world.
In North America and the UK, pressure piping is usually specified by Nominal Pipe Size (NPS) and schedule (SCH). Pipe sizes are documented by a number of standards, including API 5L, ANSI/ASME B36.10M (Table 1) in the US, and BS 1600 and BS 1387 in the United Kingdom. Typically the pipe wall thickness is the controlled variable, and the Inside Diameter (I.D.) is allowed to vary. The pipe wall thickness has a variance of approximately 12.5 percent.
In the rest of Europe pressure piping uses the same pipe IDs and wall thicknesses as Nominal Pipe Size, but labels them with a metric Diameter Nominal (DN) instead of the imperial NPS. For NPS larger than 14, the DN is equal to the NPS multiplied by 25. (Not 25.4) This is documented by EN 10255 (formerly DIN 2448 and BS 1387) and ISO 65:1981, and it is often called DIN or ISO pipe.
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