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I just made a "tool" to remove my cutlass without the prop shaft in place. Worked very well on mine but mine has always been relatively easy to extract. I took a delrin rod and drilled a 9/16 hole through it. Then I turned it down to just a wee bit less than my prop shaft diameter and cut a bunch of jagged ribs in it. Then I cut it in half at an angle and ran a length of 1/2" threaded rod through it. When the rod tightens down on it it spreads the two halves apart and the jagged ribs dig into the rubber in the cutlass. The one-size larger hole lets it all shift when tightened. I set it in place and tightened it down holding the threaded rod by hand and then was able to tap the cutlass free. Worked great for me but like I said, mine has never been very hard to remove.
Several weeks ago I sprayed penetrating oil into the set screw holes (I have three). I repeated that a few times since and again yesterday. The oil had spread pretty well all around the cutlass. I used LPS KB-88 which is supposed to be a bit better than PB Blaster in some tests. I think it's been about the same for me.
If the cutlass had been more stubborn but my tool was able to still grip it I could have used a socket on the threaded rod to make it more of a proper puller. The socket would need to be just bigger than the OD of the cutlass but not as big as the OD of the strut. But I don't seem to have a socket quite that big (1-1/2").
Dan Pfeiffer
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No.
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Cutless Bearings | |
Is it a "Cutlass" or "Cutless" Bearing? Noun Cutlass Bearing (plural Cutlass Bearings) (nautical) A bearing on the drive shaft of a vessel, usually made of brass with an inner grooved rubber lining that is lubricated by the surrounding water entering the grooves as it rotates. It is a variant of the Stave bearing quotations When you replace a drive shaft on your boat, it is also a good idea to replace the cutlass bearing where the drive shaft exits the boat. Usage notes The original term is cutless bearing, but that is a trade name (Johnson Duramax Marine), and the corruption "cutlass bearing" is in common use. |
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On May 23, 2024, at 11:30 AM, Daniel Hoffman <rp51...@gmail.com> wrote:
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On May 23, 2024, at 5:53 PM, Dave Cole <dave...@gmail.com> wrote:
Dan
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On May 23, 2024, at 11:30 AM, Daniel Hoffman <rp51...@gmail.com> wrote:
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On May 23, 2024, at 6:59 PM, Dave Cole <dave...@gmail.com> wrote:
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Thanks Guy.
Thanks Dave.
That's a great hint on how to get the flange off. I'm heading down today and will keep you posted.
Daniel Hoffman
Fourth and Goal
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Update on Cutlass bearing job.
I used Dave's method to get the flange off. Unfortunately, I put the all-thread I had here on the Middle River back in my garage I'm Philadelphia and had to go to Home Depot to buy four long bolts and 12 nuts. I had to use a small socket and then a deep well one to remove the flange. It was a lot effort turning the nuts a third of a turn at a time, but it was otherwise simple.
The shaft was worn badly at the cutlass bearing end and at the stuffing box. I had a local machine shop make me a new shaft and reface the flange and ensure it fit correctly. It cost a bit over 700 dollars. Oh well. We'll have these things.
I used my friend's setup to press the cutlass bearing in. The shaft easily went in first, then the bearing, then I slid the shaft into the boat and pressed the bearing in. The job went so smoothly that I was worried 😛
I've yet to put the safety wire back on the bolts at the flange.
The motor was bouncing around so much when I had them drop it in, that I was worried that something serious was wrong, but it settled down. It needs about 900 RPM to idle without rocking so badly. I was concerned but all is well.
Next step is a sun-shade for the bow, then cockpit cushions, then a new dodger and bimini .
Thanks again everyone for the solid advice.
Daniel Hoffman
Fourth and Goal
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