It's hard to imagine using 2020 lightweight aluminum profiles to make PNP .I feel that the aluminum profile of 4020 is not heavy enough.
In my current PNP V5 project, I will use 10mm thick aluminum plates as a platform. And Taiwan HWin 15mm linear guide rail and 57 stepper motor will be used. I am willing to spend some extra cost on weight, PNP requires stability brought by weight.
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> If you have used the 0816feeder, you will know that it is
impossible to work for 0402 through push-pull operation, because
you need to push it forward through the holes on the tape. The
minimum spacing between the holes on the tape is 4mm, so you
will push forward at least 4mm each time, while the spacing
between 0402 is 2mm.
> The solution to this problem is to modify the software of
OpenPNP so that the coordinates of the components picked up by
OpenPNP for the second time are offset by 2mm from the first
time, and then repeat the work.
I've only followed part of the discussion, so maybe I misunderstand what this is about. Just to make it clear:
OpenPnP already supports that kind of 2mm pick location arbitration for 0402 (and smaller) with some feeders including the ReferencePushPullFeeder. Recently the BambooFeeder was included in the OpenPnP test version, ReferencePushPullFeeder and BambooFeeder now share some common code and both can do 0402. In fact if one day there are 1mm pitch tapes, they will be supported too.
The ReferencePushPullFeeder (despite its name) can support other
types of feeders just as well. It also supports electric actuation
via two configurable actuators. It certainly does support a 0816
feeder and can provide it with feature such as OCR/QR part
detection, one-click auto-setup etc.
This video is about the all-3D printed push-pull feeder, and
demonstrates the 0402 picking in this scene:
https://youtu.be/cNCjjvCT4Fc?t=377
The same here in the video about the OpenPnP setup:
https://youtu.be/5QcJ2ziIJ14?t=255
Yes, I know it is slower than an electrical feeder, but also much
cheaper, and quicker to make. The idea is to have your tapes
permanently loaded in these cheap feeders (like a cartridge),
which saves a lot of time on setting up jobs:
https://makr.zone/new-all-3d-printed-tapereel-feeder/399/
https://github.com/openpnp/openpnp/wiki/ReferencePushPullFeeder
_m
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> So, if need a cheap push-pull feeder, just choose the
0816 that costs $4. It has been around for many years, and for
DIY, there is no problem with this,Openpnp used another method
to pick up 0402.
Sorry, I don't understand the point of this answer. Isn't it
simply a matter of preferences?
If you're more concerned about production speed (you have larger
series), then yes, a 0816 might be a better choice. But if you're
more inclined towards faster job setup (you have smaller
series/prototypes), then there are still valid reasons to favor a
mechanical push-pull feeder, e.g. no need for cabling and
connectors (which cost too), no need for more controller(s),
faster 3D-print and assembly of a new feeder.
Plus I don't think I can get all the needed 0816 hardware for 4$ here in Switzerland 😉.
_Mark
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> The advantage of OpenPNP is that there are various
solutions for people to choose the one that best suits them.
👍👍👍
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> MGRL felt that this was not enough and upgraded it to an automated 0816 push-pull feeder
That's not how it happened, historically. The 0816 feeder was first. 🙂
I specifically developed the push-pull feeder (the all-3D printed
one) because I found all the electrical feeders at the time to be
way too complicated for my use case of prototypes and very small
runs. Back then the 0816 feeders were not really "mountable" in a
practical sense, frankly, I consider such cabling "permanent".
https://docs.mgrl.de/_detail/maschine:pickandplace:feeder:0816-feeder-machine-photo-rear.jpg
This means loading tapes in and out of feeders all the time, which looks difficult to "impossible" and sometimes involves loosing parts. It also means getting the right feeder assigned to the right cable, actuator (index) and/or part with many opportunities for error. All fine if you then produce thousands of PCBs, but rather inconvenient for prototypes and small runs.
Designs with practical connectors or even proper "plug-in" bus
rails only came later. But those either are very expensive, or they don't
look like surviving more than a few connections, some don't even
mention any ESD protection. And for the bus connectors, I
sometimes wonder about signal quality in the presence of harsh
machine motion. In most demo videos I saw, the machine is usually
moving so turtle slow, even a mechanical feeder is faster.
The ReferencePushPullFeeder also specifically uses OCR/QR to auto-discover where each feeder is loaded, addressing the error prone feeder mapping. Simply being "there" mechanically, makes this a no-brainer. This is immediately much more complicated with electronic feeders, but solutions with proximity sensors or feeders with QR-code that correspond to built-in MCU UUIDs on bus systems have been discussed.
Note, the ReferencePushPullFeeder combines the OCR/QR vision op
with (sprocket hole) calibration, which most practical slot-in
electronic feeders require as well (or you have to do it
manually), so the head must move there anyways. With all the setup
time honestly accounted for, I don't think the mechanical
actuation actually costs as much extra time as one might think.
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From | Jarosław Karwik<jarosla...@gmail.com> |
Date | 07/09/2024 17:55 |
To | OpenPnP<ope...@googlegroups.com> |
Subject | Re: [OpenPnP] Re: 3D printed kits with OpenPnp - Pandaplacer versus Bing V3 |
bing, I don't know where your frustration is coming from. Watching from my side, there was no such "sales conference". There was a lot of valid and sometimes hard technical discussion. That missing video of the machines placing 0402 for real is still lingering there 😉
The first post by PP.ca contained a disclaimer, so everybody knew
where this was coming from, and that it is potentially biased. A
disclaimer is a good thing, in my book.
IMHO, we should be allowed to compare commercial products, and for members of the community to develop products and offer them to the rest. As long as the group is not overly spammed, and as long as the spirit of Open Source is strictly upheld, I believe this is a good thing. The most important thing is for you guys to engage with the community. To offer your products, yes, but also to give back, for the next guy to develop an even better product. Both you and PP.ca have both profited from the guy before you and then also given back, great!
Ultimately, Jason has the say.
_Mark
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