Hi Dalibor,
Maybe you are right about stainless steel and mercury, I'll think
about it.
I mean, I know that it is the best solution, nixies can last over 10k
hours, but with molybdenum 3-5k hours are achievable I hope.
I work in company in embedded systems design so I know a few companies
that cut stainless steel for PCB stencils (for component assembly).
That is expensive, but it is possible that thinner sheets can be cut
in companies that cut plastics and glass with low power lasers and
with less precision. For 20 euros you can cut whatever you like.
I wrote to Moores company, and they were very kind to help me. Of
course, I said that I will need a few thousands pieces a year (maybe I
will :) ) and I got myself an offer. For a custom made stem i have to
pay 2000 euros, and every stem will cost 6 euros for minimum quantity
of 100 pieces. They have a lot of stems that you can by of the shelf
without having to pay for tooling (with 11 and more pins, borosilicate-
kovar combination) you just have to ask for a bigger quantity (>100).
It is a fair deal, if you ask me. They have big diameters too
(40-50mm) for your big tubes. For working with borosilicate glass you
need high temperatures (>1000 deg C), and multi-pin stem is not an
easy thing to make. You need to make tooling out of carbon, and to
figure out how to get it to 1200 degC. Furnace for that cost a lot (I
spoke with CEO of one glass company from Serbia, he said that I will
need more that 10k Euros for that, because for temperatures over 1000
degC it is a whole bunch of expansive materials, but I think it
shouldn't be that much). Another trouble is how to prepare kovar pins
for sealing. There is a lot of methods provided from a lot of authors
but it seams like too much experimenting.
I also wrote to Fredericscom company. I'm still waiting for offer, but
they answered quickly. You just have to say that you mean business,
and you will get sweet talk immediately :). One company even called me
on a phone right after my mail - world is in a crisis, every costumer
is important. :)
I know about Simax, every glass item in Serbia that goes in oven is
from Simax. :)
Don't forget about the book! You promised. ;-)
Regards,
Vladimir
On May 11, 8:36 pm, Dalibor Farný <
dali...@farny.cz> wrote:
> Hi Vladimir,
>
> thats nice to hear about small nixies, I am going to make nixies in size of
> ZM1040, and then I will go for much bigger tubes ;-)
>
> The book will be tomorrow..
>
> As for the cathode material - I think stainless steel in combination with
> mercury dispenser were used in latest nixies, so it will be better than
> molybdenum. I will work with mercury, it is toxic, but it is not so bad..
> it doesnt change a DNA, it doesnt make a cancer and the "halflife" of it in
> human body is 50 days.. (50 days and a half of mercury in your body is
> away..).
>
> I am curious about laser cut cathodes!
>
> I tried to write to Moore company about stems, but no answer, what
> companies did You write to? I would also buy some borosilicate stems.. Do
> You know something about how the stems are made? You wrote something about
> tooling - I have no idea about tools to make it, probably some drilling
> machine..
>
> As for the glass - I use Simax, local producer, it is also borosillicate
> (3.3) glass, good experience with it..
>
> Thank You,
>
> Dalibor
>
> 2012/5/11 Vladimir Vucicevic <
vladimir.cik...@gmail.com>
> > onhttp://dalibor.farny.czItry to share all info, even sometimes too briefly