Greystone Co Sensor Manual
Marthe Bernskoetter
The TSRC series is an attractive, low profile enclosure that incorporates a precision temperature sensor used to monitor room temperatures. Additional options are available which include LCD, setpoint adjustment, manual override, and fan speed selector.
All carbon dioxide sensors need calibration. Depending on the application, this can be accomplished by calibrating the sensor to a known gas or using the automatic baseline calibration (ABC) method. Both have pros and cons you should know.
Most of our CO2 products use a non-dispersive infrared (NDIR) carbon dioxide sensor. These rely on an infrared light source and detector to measure the number of CO2 molecules in the sample gas between them. Over many years, both the light source and the detector deteriorate, resulting in slightly lower CO2 molecule counts. The industry calls this "drift".
Zero point calibration exposes the sensor to 100% nitrogen. Since 100% nitrogen means there is no CO2 present, the "zero point" can be updated in the sensor's internal memory. Resetting the zero point accounts for drift over time as the sensor ages.
Span or 2 point calibration is performed at the lowest and highest gas levels for which the product is rated. Typically this is 0 ppm CO2 using 100% nitrogen, and a special gas mixture of both nitrogen and CO2 called calibration gas. Calibration gases are available from gas suppliers that contain 1,000 ppm CO2 up to 100% CO2.
Next, the sensor is exposed to the highest CO2 level for which the sensor is rated. For example, a 5% CO2 sensor would be calibrated with 5% CO2 with the balance of the gas nitrogen or air. After being exposed to the second known gas, the sensor's response is also recorded in the sensor's memory.
Once these 2 points are known, a linear response to the gas concentration between the 2 points can be assumed. This is known as a calibration curve and is shown in the image above in blue.
In theory, every gas level reading between the 2 calibration points should fall on the blue line. In reality, some gas sensors do not have a precise linear response to different amounts of the target gas. In these cases, the manufacturer may perform 4 or more point calibrations to create a curved response line instead of a straight line.
Once the calibration curve is known, a calculation is performed in the sensor's memory so that for every gas level a concentration can be computed. This calculation may be as simple as a slope intercept for a straight line, or in the case of a curve, a slope of a curve formula called the derivative.
While span calibration is always performed at the factory on every new sensor, in cases where precise accuracy is required, it may also be performed again in the field or by returning the sensor to the manufacturer.
Calibration is performed at the lowest, midpoint and highest gas levels for which the product is rated. For CO2 safety Alarms calibration is performed at the 0.0% CO2 level, default alarm 1 level, and default alarm 2 level.
Where maximum accuracy is less important than cost and simplicity, some CO2 sensors or devices can be calibrated using fresh air. Instead of calibrating at 0 ppm CO2 using 100% nitrogen, the sensor is calibrated at 400 ppm CO2, the agreed upon average for outdoor air.
Fresh air calibration is also used by our IAQ-MAX CO2 Monitor and Data Logger. Even though it is a desktop indoor air quality meter, because it also runs on battery power it can easily be taken outside for fresh air calibration.
Manufacturers of early CO2 sensors used in buildings to measure occupancy or indoor air quality levels realized the difficulty of calibrating wall-mounted units. Removing the units from the wall to bench calibrate was expensive, required trained staff, and with budget cuts, calibration schedules were often ignored.
To solve the problem of CO2 sensor calibration for IAQ, Senseair in Sweden developed Automatic Baseline Calibration (ABC). The theory behind ABC calibration is that for IAQ use, at some point each day a room is unoccupied. Eventually the CO2 level should return to 400 ppm, the same as outdoor air. By storing the lowest CO2 readings taken over time (typically several days) in the EPROM memory, an offset to 400 ppm could be calculated, then added or subtracted from the actual CO2 readings.
The advantage of Automatic Baseline Calibration is that the CO2 sensor is virtually self-calibrating over the life of the sensor. The disadvantage of the ABC algorithm is that it will not work properly if the sensor never "reads" 400 ppm fresh air. For example, ABC calibration would not work in an indoor livestock environment or an office building that was staffed 24/7.
ABC calibration is best suited for IAQ or any application where fresh air CO2 levels can be recorded by the sensor every few days. Otherwise, known gas (either nitrogen or fresh air) calibration should be used. Most of our sensors and some of our products have the ability to turn ABC on or off in the software, depending on how it will be used in an application.
Yes. Over time, all CO2 sensors need calibration to maintain accuracy. Even sensors that use ABC Calibration (see above) function best with regular calibration. Read the user's manual for the manufacturers recommended calibration interval.
The more accurate the CO2 reading required, the more often it should be calibrated. However, CO2Meter staff typically recommends customers to place their sensors or devices on a regular calibration cycle like their important devices and equipment.
These are general guidelines. Calibration schedules may also be dictated by experimental protocols or by particular industrial standards. Be sure to consult your specific sensor requirements for your application.
Another quick test is to simply blow into the CO2 detectors' sensor opening. Human breath contains about 3,000 ppm CO2. The detector should quickly notice a rise in the CO2 level. Once you quit blowing on it, the detector should return to a normal CO2 level.
Note however, that low-cost CO2 meters may use electrochemical or VOC (volatile organic compound) sensors that only give an approximate CO2 level reading. These sensors normally have a lifespan of 2 to 3 years. In addition, some hand-held industrial safety monitors use electrochemical
Absolutely. Business safety department employees do it all the time. In general, you'll need a cylinder of calibration gas(s), a regulator a calibration bag and some tubing Simply reference your devices calibration procedure in the product manual for instructions. for your specific gas detector, monitor, or sensor.
The challenge is that in a business or factory if an employee is overcome by gas the lawyers will want to see a certificate of calibration. For this reason, many small businesses prefer to have their devices calibrated yearly by the supplier.
SODASORB absorbent is intended for use in anesthesia circle systems and respiratory therapy equipment for the purpose of removing exhaled carbon dioxide. SODASORB makes it possible for intended in-line gases to be rebreathed by the patient. As it absorbs carbon dioxide, a dye added during manufacture changes color so you can tell when it must be replaced.
We have had customers put SODASORB in a condenser tube and push or pull air through it with a small pump to achieve low CO2 air for calibration. While SODASORB is fine for this purpose, it is not perfect. From our observations, 10-20 ppm (parts-per-million) of CO2 will remain in the gas after being passed through the absorbent. Therefore, if using SODASORB for calibration, you will have to bias your baseline. For example, you could first calibrate using nitrogen, then measure air passed through SODASORB, and record the CO2 level difference in ppm. The difference would be then used to bias your recorded data.
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